Lead Metallurgist - Processing Plant Optimization

Placements24; Kempton Park; Hybrid; ZAR 1,200,000 - 2,000,000; Full time

Benefits offered by this job

Competitive salary package

Performance-based bonus

Private healthcare and pension

Relocation assistance to Tembisa

State-of-the-art laboratories and labs

Job summary

Placements24 is seeking a Lead Metallurgist in Gauteng to spearhead metallurgical testing, process development, and plant troubleshooting across mining processing plants. The role emphasizes improving recovery, efficiency and economic viability while mentoring a technical team.

You will collaborate with operations, engineering and R&D, employing METSIM/GEMS simulations, ensuring safety and environmental compliance, and coordinating with external consultants.

Qualifications

• Honours or Master's in Metallurgy/ Chemical Engineering or related field.
• Minimum 10 years in mineral processing/metallurgy with at least 3 years in lead/supervisory role.
• Proven expertise in comminution, flotation, leaching, and other mineral processing unit operations.
• Proficiency with metallurgical simulation software (METSIM, GEMS) and data analysis tools.
• Strong knowledge of ore types and associated processing challenges.
• Demonstrated leadership and ability to mentor technical teams.
• Excellent communication, interpersonal and presentation skills.
• Experience in Gauteng's mining sector is advantageous.
• Willingness to work in a hybrid model (remote analysis and on-site presence).

Responsibilities

• Oversee and manage all metallurgical operations and processes within the processing plants.
• Lead development and implementation of new metallurgical techniques to improve recovery and product quality.
• Conduct metallurgical test work, pilot plant trials, and data analysis to identify improvements.
• Troubleshoot and resolve complex metallurgical issues affecting plant performance.
• Develop and maintain process control strategies for consistent operation.
• Collaborate with R&D on new ore bodies and processing methods.
• Train and mentor junior metallurgists and technicians.
• Ensure adherence to safety, health, and environmental regulations.
• Prepare technical reports including metallurgical accounting and capital justifications.
• Engage with external consultants and suppliers to access specialized expertise.

Skills

Leadership

Analytical skills

Communication

Mentoring

Education

Honours or Master's in Metallurgy/ Chemical Engineering

Tools

METSIM

GEMS

Job description

About the Role

Our client, a leader in the mining industry, is actively seeking a highly experienced Lead Metallurgist to spearhead efforts in optimizing their processing plants. This role is based in Tembisa, Gauteng, and is integral to enhancing recovery rates, improving operational efficiency, and ensuring the economic viability of mineral processing operations. The Lead Metallurgist will be responsible for overseeing all aspects of metallurgical testing, process development, and plant troubleshooting. This position requires a deep understanding of mineral processing circuits, advanced analytical techniques, and a passion for driving innovation in metallurgical science. You will work closely with operations, engineering, and R&D teams to implement best practices and achieve operational excellence. The successful candidate will demonstrate strong leadership capabilities, excellent analytical skills, and a commitment to sustainable and efficient mining practices. This is an exciting opportunity to make a significant impact on a major mining operation and contribute to the company's strategic goals. We are looking for a forward-thinking professional who can navigate complex metallurgical challenges.

Key Responsibilities

• Oversee and manage all metallurgical operations and processes within the processing plants.
• Lead the development and implementation of new metallurgical techniques and technologies to improve metal recovery and product quality.
• Conduct in-depth metallurgical test work, pilot plant trials, and plant data analysis to identify areas for improvement.
• Troubleshoot and resolve complex metallurgical issues affecting plant performance and efficiency.
• Develop and maintain process control strategies to ensure consistent and optimal plant operation.
• Collaborate with R&D teams on the evaluation of new ore bodies and processing methodologies.
• Train and mentor junior metallurgists and technicians, promoting a high standard of technical expertise.
• Ensure adherence to safety, health, and environmental regulations within the metallurgical department.
• Prepare detailed technical reports, including metallurgical accounting, performance reviews, and capital expenditure justifications.
• Engage with external consultants and suppliers to leverage specialized expertise and technology.

Requirements

• An Honours Degree or Master's degree in Metallurgy, Chemical Engineering, or a related discipline.
• A minimum of 10 years of progressive experience in mineral processing and metallurgy, with at least 3 years in a lead or supervisory role.
• Proven expertise in comminution, flotation, leaching, and other relevant mineral processing unit operations.
• Proficiency with metallurgical simulation software (e.g., METSIM, GEMS) and data analysis tools.
• Strong knowledge of various ore types and their associated processing challenges.
• Demonstrated ability to lead and motivate technical teams.
• Excellent communication, interpersonal, and presentation skills.
• Experience in Gauteng's mining sector is a significant advantage.
• Adaptability to work in a hybrid model, balancing remote analysis with on-site plant presence.

Benefits

• A highly competitive salary package reflecting your expertise and leadership.
• Generous performance-based bonus structure.
• Comprehensive benefits including private healthcare and pension fund.
• Significant opportunities for professional growth, continuous learning, and international exposure.
• Relocation assistance will be provided for successful candidates relocating to Tembisa.
• Access to state-of-the-art laboratory facilities and processing plants.
• Be part of a company committed to innovation and sustainable mining practices.