Instrument Technician SR

Sibanye-Stillwater; Brits; On-site; ZAR 400,000 - 560,000; Full time

Job summary

Sibanye-Stillwater is seeking an Instrumentation Technician to maintain and optimize instrumentation and control systems in a mining processing environment. The role requires expertise in Rockwell/Siemens PLCs, DCS, Wonderware and Ifix HMI, plus SAP maintenance experience and a valid 26D trade certificate.

Minimum qualifications include an NQF 6 Diploma in Electrical Engineering (light current) and at least 3 years in a similar plant setting.

Qualifications

• NQF 6 Diploma in Electrical Engineering light current, majoring in Instrumentation & Process Control.
• S4/N with valid 26D trade certificate.
• At least 3 years’ experience as an Instrumentation Technician in mineral processing or related plants.
• Experience with SAP Maintenance and supervision modules.
• Knowledge of Rockwell & Siemens PLCs, DCS, Wonderware and Ifix HMI systems.

Responsibilities

• Maintain instrumentation and control systems to ensure continuous safe operation.
• Execute planned maintenance and breakdown repair for C&I equipment.
• Support risk assessments, safety compliance and incident investigations.
• Drive improvements in process measurement, control loops and instrumentation documentation.
• Collaborate with stakeholders and provide technical guidance across the plant.

Skills

Instrumentation technician

3 years experience

Education

NQF 6 Diploma in Electrical Engineering light current

Tools

Rockwell PLC

Siemens PLC

DCS

Wonderware

Ifix HMI

SAP Maintenance

Job description

• Level 6: Diploma and Advanced Certificates National Diplomas and Advanced Certificates Manufacturing, Engineering and Technology

Minimum Qualifications

• Level 6: Diploma and Advanced Certificates National Diplomas and Advanced Certificates Manufacturing, Engineering and Technology

Requirements

• NQF 6 (Diploma in Electrical Engineering light current) - Majoring in INSTRUMENTATION & Process control, (S4/N with valid 26D trade certificate)
• At least 3 years’ experience as an Instrumentation Technician in a mineral processing, mining, and precious metal refining or pyro metallurgical plant or completed the Sibanye Diplomat Technician in training program
• SAP Maintenance and supervision modules
• Good Working knowledge of Rockwell & Siemens PLC,DCS, Wonderware and Ifix HMI systems
• No chemical sensitivity
• Not colour blind
• Does not suffer from claustrophobia or acrophobia
• Medically fit to work in the specific business area.
• Clear security screening record.
• Valid driver’s license (if applicable).

Key Responsibilities

• Stakeholder Relations
• Building and maintaining relationships with stakeholders across the organisation and externally at all levels and cross-functionally.
• Ensuring open communication channels with all relevant stakeholders
• Communicate effectively with management
• Encourage a sense of pride amongst the section employees regarding their workmanship
• Implement central C & I strategic initiatives, standards and provide feedback on the plan.
• Support and participate in the training and development requirements of C & I learners and interns Financial Management Cost Savings:
• Analyse and Identify C & I specific cost saving initiatives and implement according to plan
• Remaining competitive on the global cost curve through: o Elimination of unnecessary rework. o Minimize Call Outs breakdowns o Control own & minimize overtime Building a values-based organisational culture
• Actively support and meaningfully participate in the execution of the segment specific organisational development plan. This support will manifest in the targeted shift in culture as described by a valid culture assessment.
• Identify potential conflict situations and minimize the implications
• Respect and manage cultural diversity ESG Compliance
• Align to international responsible mining principles.
• SA PGM Operations: Enhance Together for Sustainability (eTfS) initiative. SHE Compliance
• Comply with SHE standards within the work environment.
• Participate in risk assessments and investigate and take appropriate action as per identified risks.
• Ensure adherence to all company policies and procedures.
• Participation on SHEC related campaigns and initiatives
• Conduct risk assessments before each task
• Instil a culture of SHE leadership within the department.
• Participate in regional/local bodies and decision-making forums in the process developing a business relevant external environment, that will result in the longer‑term sustainability of the Division.
• Ensure all hazardous instrumentation devices are maintained and stored properly (e.g., radioactive equipment).
• Participate in incidents and accidents investigations if and when required.
• Ensure elimination of all safety hazards related to C & I
• Ensure the Implementation of Safety Actions
• Report Near misses
• Will be subjected to PTO `s & VFL’s
• Participate in daily green Area (Tool box Talk) Quality Management System (QMS):
• Comply with requirements of the Quality Management System.
• Technical
• Update and Maintain Instrumentation related documents (i/o lists, drawings, POC and functional specifications)
• Ensure regular backups of control systems and rollbacks is conducted according to plan.
• Configure, setup and test instrumentation and control systems
• Configure, develop and maintain controls systems algorithm and mimics
• Ensure optimization of process control and measuring systems
• Participate in all projects related to the control and instrumentation scope within section and ensure correctness of C & I and implementations
• Execute fault‑finding and rectification of control and measurement system failures
• Assist with root cause failure analysis and fault‑finding. (SIR) Focus on safe production, Operational & Work Process functionality Planned Maintenance
• Complete planned maintenance activities and priorities according to schedule
• Cost effective maintenance activities in line with monthly budget guidelines.
• Conduct effective planning for execution of task
• Adherence to planned maintenance schedules.
• Attend to process control breakdowns.
• Monitor and advise on the settings of machinery to optimise performance.
• Configure, setup and ensures accuracy and precision of measurement systems is maintained
• Find the cause of breakdowns and correct
• Ensure critical spares stock levels is identified and maintained.
• Ensure that the required material, equipment and spares are available to achieve all planned task outcomes.
• Develop control systems algorithms for PLC programming, HMI and Network systems to standard
• Continues update of relevant C&I documentation (Loop drawings, IO schedules, etc.)
• Standby duties and breakdown assistance Maintenance, Construction & Equipment Availability Workmanship and Quality
• Support system integrators and installation contractors to ensure safety and quality of technical standards is maintained.
• Escalate any problematic process conditions to supervisor for further action.
• Ensure design, engineering and installation is up to standards during design and construction phases of project related work.
• Monitoring of process and process controls on a regular basis to ensure conformance to the prescribed standards. Administration & Reporting
• Attend required meetings (Planning, Project & Team)
• Completion of audit actions
• Adhere to document control standards and procedures.
• Communicate process problems to necessary line management.
• Safekeeping of C & I documentation.
• Fill-out ad‑hoc reports, calibration certification for relevant stakeholders when required.
• Complete maintenance documentation accurately Continuous Improvement & operational excellence
• Analyse, Identify and Implement improvements to measurement and control equipment.
• Participation in improvement projects.
• Identify risks and threats to the process proactively.
• Participate in the upgrade and improvements of C&I systems infrastructure and software (PLC hardware, IO Modules, control programmed. HMI version control)

Additional Requirements

• ECSA registration will be advantageous
• Radio Protection Officer certification advantageous

Job Purpose

• This position will provide support to the production team by ensuring the safe and effective functioning of all instrumentation and automated processes. The work covers planned maintenance, breakdowns and project work.