Hybrid Chemical Plant Production Engineer

Placements24

Stellenbosch

Hybrid

ZAR 900,000 - 1,300,000

Full time

9 days ago

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Benefits offered by this job

Relocation assistance

Hybrid work model

Medical aid

Professional growth opportunities

Job summary

Placements24 is partnering with a client in Cape Town for a strategic Chemical Plant Manager role. You will oversee plant operations, lead a dedicated team, manage production targets, and ensure safety, quality and regulatory compliance.

The position blends on-site leadership with remote collaboration and continuous improvement initiatives across the plant. Key responsibilities include directing production, maintenance, quality control, and safety; developing plans to meet targets, optimise

Qualifications

B.Eng or BTech in Chemical Engineering is required.
1-3 years in an engineering or production-related environment preferred.
Strong ability to perform and interpret process calculations and mass balances.
Willingness to lead and develop a shift-based team.
Experience with P&ID, process simulation and plant automation is advantageous.

Responsibilities

Direct and manage all aspects of plant operations including production, maintenance, quality control and safety.
Develop strategic plans to achieve production goals, optimise resources and control costs.
Ensure adherence to health, safety, environmental, and regulatory standards.
Lead and develop plant personnel, fostering high performance and continuous improvement.
Collaborate with Maintenance and Plant Manager for planned downtime and downtime safety.

Skills

Process calculations

Mass balances

Team leadership

Strategic planning

Problem solving

Automation awareness

Education

B.Eng or BTech in Chemical Engineering

MBA or advanced degree a plus

Tools

P&ID

Process simulation

Plant automation systems

Job description

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Our client is seeking a strategic and results-driven Chemical Plant Manager to oversee operations at their facility in Cape Town . This role is crucial for ensuring the safe, efficient, and profitable operation of the plant. You will lead a dedicated team of professionals, manage production targets, and maintain the highest standards of quality and compliance. This hybrid position requires a leader who can balance on-site operational oversight with strategic planning and remote team collaboration, driving continuous improvement initiatives.

About the Role

Key Responsibilities

Direct and manage all aspects of plant operations, including production, maintenance, quality control, and safety.
Develop and implement strategic plans to achieve production goals, optimize resource allocation, and control costs.
Ensure strict adherence to all health, safety, environmental, and regulatory standards.
Lead, mentor, and develop plant personnel, fostering a culture of high performance and continuous improvement.
Manage budgets, capital expenditure projects, and supply chain logistics effectively.
Monitor plant performance metrics, analyze data, and implement corrective actions as needed.

Requirements

Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related technical field; MBA or relevant advanced degree is a plus.
Proven experience (10+ years) in chemical plant operations management, with a strong track record of success.
In-depth knowledge of chemical processes, safety regulations, and operational best practices.
Strong leadership, decision-making, and problem-solving skills.
Experience with P&ID, process simulation, and plant automation systems.
Ability to work effectively in a hybrid model, managing both on-site and remote aspects of the role.

Benefits

Highly competitive salary and performance-based bonus structure.
Comprehensive medical aid, retirement fund, and other employee benefits.
Relocation assistance may be provided for qualified candidates.
Opportunities for professional growth and advancement within the organization.
A dynamic work environment focused on innovation and operational excellence.

Act as the technical process authority on site, providing process and operational expertise to the plant team.

Lead, guide and develop the Process Controllers on all process matters, including work allocation on process tasks, technical coaching, training and verification of process decisions taken on shift

Take operational responsibility for plant performance and wellbeing when the Plant Manager is off site or unavailable, whilst ensuring safe and efficient operations of the plant(s).

Act as custodian of all engineering and process documentation for the site, including process flow diagrams, P&IDs, equipment lists, datasheets, design documents, control philosophies and technical registers, and ensure all are current, controlled and correctly filed.

Compile, verify and maintain all process calculations for the works, including hydraulic and organic loading, retention times, dosing rates, flux and recovery calculations, and biogas yield calculations.

Develop, maintain and interpret mass balances to identify losses, inefficiencies and optimisation opportunities.

Own, drive and report on all optimisation and continuous improvement initiatives for the site, from identification and motivation through to implementation and verification of the benefit realised.

Monitor and evaluate plant health and performance and take appropriate action to keep the plant operating at optimum performance.

Monitor, control and optimise the anaerobic digestion process (organic loading rate, temperature, pH, VFA / alkalinity, biogas yield) and act on all deviations.

Drive plant performance against the contractual KPI's, including water recovery, biogas production, plant availability and utilisation.

Interpret daily on-site laboratory results and effluent quality trends, and adjust process set points and dosing regimes accordingly.

Compile and distribute daily plant operational performance reports to internal and external stakeholders.

Track chemical consumption, manage chemical stock levels and monitor the cost of treatment, optimising where possible.

Collaborate effectively with the Maintenance Manager and Plant Manager for planned downtime, ensuring the process is placed in the required state for maintenance to be carried out safely and returned to service efficiently.

Provide process input into the expansion and improvement of process units.

Lead the onsite implementation of process changes.

Support the standardisation of plant data and automation on site, and the roll-out of the digital support and remote monitoring package.

Compile Standard Operating Procedures where required.

Adhere to Incident Notification protocols and management of Incidents / NCR's, and follow through on corrective / preventative actions.

Ensure PTO's, SWP's and Task Risk Assessments are in place, communicated and conducted as per schedule / procedural requirements.

Comply at all times with all company and client SHE requirements.

Client communication, interaction and management, including attendance of meetings.

RESPONSIBILITIES

Act as the technical process authority on site, providing process and operational expertise to the plant team.
Lead, guide and develop the Process Controllers on all process matters, including work allocation on process tasks, technical coaching, training and verification of process decisions taken on shift
Take operational responsibility for plant performance and wellbeing when the Plant Manager is off site or unavailable, whilst ensuring safe and efficient operations of the plant(s).
Act as custodian of all engineering and process documentation for the site, including process flow diagrams, P&IDs, equipment lists, datasheets, design documents, control philosophies and technical registers, and ensure all are current, controlled and correctly filed.
Compile, verify and maintain all process calculations for the works, including hydraulic and organic loading, retention times, dosing rates, flux and recovery calculations, and biogas yield calculations.
Develop, maintain and interpret mass balances to identify losses, inefficiencies and optimisation opportunities.
Own, drive and report on all optimisation and continuous improvement initiatives for the site, from identification and motivation through to implementation and verification of the benefit realised.
Monitor and evaluate plant health and performance and take appropriate action to keep the plant operating at optimum performance.
Monitor, control and optimise the anaerobic digestion process (organic loading rate, temperature, pH, VFA / alkalinity, biogas yield) and act on all deviations.
Drive plant performance against the contractual KPI's, including water recovery, biogas production, plant availability and utilisation.
Interpret daily on-site laboratory results and effluent quality trends, and adjust process set points and dosing regimes accordingly.
Compile and distribute daily plant operational performance reports to internal and external stakeholders.
Track chemical consumption, manage chemical stock levels and monitor the cost of treatment, optimising where possible.
Collaborate effectively with the Maintenance Manager and Plant Manager for planned downtime, ensuring the process is placed in the required state for maintenance to be carried out safely and returned to service efficiently.
Provide process input into the expansion and improvement of process units.
Lead the onsite implementation of process changes.
Support the standardisation of plant data and automation on site, and the roll-out of the digital support and remote monitoring package.
Compile Standard Operating Procedures where required.
Adhere to Incident Notification protocols and management of Incidents / NCR's, and follow through on corrective / preventative actions.
Ensure PTO's, SWP's and Task Risk Assessments are in place, communicated and conducted as per schedule / procedural requirements.
Comply at all times with all company and client SHE requirements.
Client communication, interaction and management, including attendance of meetings.

QUALIFICATIONS, SKILLS & EXPERIENCE

Qualifications: B.Eng or BTech in Chemical Engineering
1 - 3 years working experience in an engineering or production related field would be preferred
Computer skills: Word, Excel, data base, power point and e-mail literacy
Preferably experienced in Anaerobic Digestion & Biological treatment, RO, MBR, Precipitation, Clarification; relevant experience will be an advantage
Sound ability to perform and interpret process calculations and mass balances, and to translate plant data into corrective and optimisation action
Ability to compile, control and maintain technical and engineering documentation to a high standard of accuracy
Willingness and ability to lead, guide and develop a shift-based team of Process Controllers
Practical understanding of biogas systems and the associated process and safety risks will be an advantage
Be a fast learner and able to work with little supervision
In possession of valid code B drivers' licence and have own reliable transport
Solution and improvement focused
Effective time management skills with a sense of urgency
Ability to build and maintain positive working relationships with stakeholders
Ability to multi-task
Ability to work under pressure
Willingness to support a continuous 24/7 operation, including standby / call-out when required
Residing in or willing to relocate to the Worcester area

Provide technical and process support to ensure the plant operates safely and efficiently.

Lead, guide, train and support Process Controllers, including allocating tasks and checking their work.

Oversee plant operations when the Plant Manager is unavailable.

Maintain accurate and up-to-date technical documents, drawings, equipment lists and process records.

Perform and maintain process calculations, including water flow, treatment capacity, chemical dosing and biogas production.

Monitor mass balances to identify losses, problems and opportunities to improve plant performance.

Identify, implement and report on process improvements and cost-saving opportunities.

Monitor plant performance and take action to resolve problems and improve efficiency.

Monitor and optimise the anaerobic digestion process, including temperature, pH, organic loading and biogas production.

Ensure the plant meets its performance targets for water recovery, biogas production, availability and efficiency.

Review laboratory results and water quality trends, and adjust treatment processes when necessary.

Prepare and distribute daily plant performance reports.

Monitor chemical usage, stock levels and treatment costs.

Work with the Plant Manager and Maintenance Manager to plan maintenance and ensure the plant is safely shut down and restarted.

Assist with plant upgrades, expansions and process improvements.

Implement process changes and support plant automation, digital systems and remote monitoring.

Develop and maintain Standard Operating Procedures (SOPs).

Report incidents and non-conformances and ensure corrective actions are completed.

Ensure safe work procedures, permits and risk assessments are in place and followed.

Comply with all company and client Safety, Health and Environmental (SHE) requirements.

Communicate with clients, attend meetings and maintain positive working relationships.

Responsibilities

Provide technical and process support to ensure the plant operates safely and efficiently.
Lead, guide, train and support Process Controllers, including allocating tasks and checking their work.
Oversee plant operations when the Plant Manager is unavailable.
Maintain accurate and up-to-date technical documents, drawings, equipment lists and process records.
Perform and maintain process calculations, including water flow, treatment capacity, chemical dosing and biogas production.
Monitor mass balances to identify losses, problems and opportunities to improve plant performance.
Identify, implement and report on process improvements and cost-saving opportunities.

Qualifications, Skills and Experience

B.Eng. or BTech in Chemical Engineering.
13 years' experience in an engineering or production-related environment is preferred.
Computer literacy, including Microsoft Word, Excel, PowerPoint, databases and email.

Our client is seeking a dedicated Production Engineer to enhance their manufacturing operations in George . ...

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