Winder - 2nd Shift

Milwaukee Succeeds; Waukesha (WI); On-site; USD 25,000 - 39,000; Full time

Job summary

Prolec-GE Waukesha, Inc. is seeking a dedicated Coil Winder to build precision coil windings for large power transformers.

This hands-on manufacturing role combines mechanical assembly, set-up and operation of winding equipment, and careful attention to engineering drawings, BOMs, and work instructions. You will receive training, work with copper conductors and insulation, and contribute to safety, quality, and continuous improvement in a large-scale facility.

Qualifications

• High school diploma or equivalent required; coil winding experience preferred.
• Set up and operate winding equipment, read BOMs and engineering drawings.
• Work safely in a large-scale manufacturing environment for high-voltage transformers.

Responsibilities

• Follow safety procedures and wear required PPE.
• Set up, wind, and complete transformer coils per drawings and BOMs.
• Prepare winding equipment and materials, including loading cylinders onto mandrels.
• Load cylinder assemblies onto winding machines and prepare materials for winding.
• Wind various coil types using approved procedures and configurations.
• Verify winding dimensions, alignment, spacing, and other requirements.
• Complete in-process inspections and checklists to meet specs and quality standards.
• Collaborate with team members and other departments to meet production goals.

Skills

Reading drawings

Safety compliance

Mechanical aptitude

Team collaboration

Education

High School Diploma or equivalent

Tools

Winding machines

Copper benders

Brazing equipment

Cranes and forklifts

Pneumatic tools

Wire cutters

De-reelers

Job description

As a Coil Winder, you will build precision coil windings that serve as critical internal components of large power transformers. This hands-on manufacturing role combines mechanical assembly, technical skills, specialized equipment, and attention to detail to produce high-quality components used in the electrical power industry.

You will receive training to set up and operate winding equipment, work with copper conductors and insulation materials, and assemble coils according to engineering drawings, bills of materials, and established work instructions. As your skills develop, you will have the opportunity to learn multiple winding processes and work on components for medium power, large power, and extra-high-voltage transformers.

We are looking for individuals who take pride in their work, prioritize safety and quality, enjoy learning new technical skills, and are committed to continuous improvement.

PRINCIPLE DUTIES AND RESPONSIBILITIES

• Follow all safety procedures and wear required personal protective equipment (PPE).
• Maintain a clean, organized, and efficient work area using 5S principles.
• Set up, wind, and complete transformer coils according to engineering drawings, bills of materials (BOMs), specifications, and established work instructions.
• Prepare winding equipment and materials, including loading cylinders onto mandrels and completing required winding setups.
• Load cylinder assemblies onto horizontal or vertical winding machines and prepare materials for the winding process.
• Wind various coil types using approved procedures and specified configurations.
• Bend, shape, and position copper conductors; perform induction brazing; install insulation; and align spacers and other components according to engineering requirements.
• Assist team members with winding, assembly, material handling, and other production activities as needed
• Verify winding dimensions, alignment, spacing, clearances, and other requirements throughout the manufacturing process.
• Complete in-process inspections and checklists to confirm work meets engineering specifications and quality standards.
• Identify, document, and correct winding defects in accordance with approved procedures.
• Perform routine equipment and tooling care, identify equipment issues, and submit maintenance work orders when repairs are needed.
• Maintain the tools, equipment, and work area required to produce quality coil assemblies.
• Follow established work instructions and identify opportunities to improve safety, quality, and production processes.
• Work collaboratively with supervisors, team leads, instructors, engineering, quality, and other manufacturing departments to meet production and quality requirements.
• Follow verbal and written work assignments and communicate issues, concerns, and progress to the appropriate team members.
• Support the training and development of new employees by sharing job knowledge and reinforcing established safety, quality, and manufacturing procedures.

KNOWLEDGE, SKILLS & ABILITIES

• Ability to follow written and verbal instructions, manage time effectively, and complete assigned work safely and on schedule.
• Ability to use hand tools, power tools, and specialized manufacturing equipment. Experience with winding machines, copper benders, brazing equipment, cranes, forklifts, pneumatic tools, wire cutters, de-reelers, and other industrial equipment is beneficial.
• Strong mechanical aptitude, spatial awareness, and the ability to learn specialized manufacturing processes and equipment.
• Ability to lift and handle materials weighing up to and including 50 pounds multiple times during a work shift.
• Ability to stand and work on your feet for extended periods, potentially seven hours or more per shift.
• Ability to work independently and collaboratively while maintaining a strong commitment to safety, quality, precision, and craftsmanship.
• Effective communication skills and a willingness to learn, accept feedback, and support team goals.

EDUCATION AND EXPERIENCE

Required: High School Diploma or Equivalent

Preferred: Prior experience in Coil Winding, Heavy Mechanical, Manufacturing, or Power Equipment

ADDITIONAL INFORMATION

Key Working Relationships

• Collaboration with Production Managers, Production Supervisor, Continuous Improvement, Engineering, Quality, EHS, and Planning

Physical Demands

• Must be able to stand for extended periods of time. Must be able to frequently walk and stand. Must occasionally be able to lift, climb, balance, push, pull, bend, twist, carry and sit. Will minimally work below waist level. Comfortability with working at heights of 12ft. or more.

Working Conditions

• Large-Scale Manufacturing facility for High-Voltage Power Transformers

Prolec-GE Waukesha, Inc. is an equal opportunity employer and makes employment decisions without regard to race, color, religion, national origin, sex, sexual orientation, gender identity, age, genetic information, disability, protected veteran status, or any other reason prohibited by applicable law.

SPX Corporation is an affirmative action and equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, gender, sexual orientation, national origin, genetic information, age, disability, veteran status or any other legally protected basis.