Winder - 2nd Shift

Prolec-GE Waukesha,Inc; Waukesha (WI); On-site; USD 42,000 - 52,000; Full time

Job summary

Prolec-GE Waukesha, Inc. is seeking a Coil Winder to build precision coil windings for transformer components in a hands-on manufacturing setting.

You will set up winding equipment, work with copper conductors and insulation, and assemble coils per engineering drawings and BOMs. As you advance, you will learn multiple winding processes and contribute to components for medium to extra-high-voltage transformers.

Qualifications

• High School Diploma or Equivalent is required.
• Preferred: Prior experience in Coil Winding, Heavy Mechanical, Manufacturing, or Power Equipment.
• Must be able to stand for extended periods and lift up to 50 pounds as needed.

Responsibilities

• Follow all safety procedures and wear required PPE.
• Maintain a clean, organized work area using 5S principles.
• Set up, wind, and complete transformer coils according to drawings and BOMs.
• Prepare winding equipment and materials; load cylinders onto mandrels; complete wind setups.
• Load cylinder assemblies onto winding machines and prepare materials for winding.
• Wind various coil types using approved procedures and configurations.
• Bend, shape, and position copper conductors; perform induction brazing; install insulation; align spacers and components.
• Assist team members with winding, assembly, material handling, and production activities.
• Verify winding dimensions, alignment, spacing, clearances; perform in-process inspections.
• Identify, document, and correct winding defects per procedures.
• Perform routine equipment care and report repairs via maintenance work orders.
• Maintain tools, equipment, and work area for quality coil assemblies.
• Follow work instructions and seek improvements in safety, quality, and production.
• Collaborate with supervisors, engineers, and other departments to meet requirements.

Education

High School Diploma or Equivalent

Coil Winding or Manufacturing experience

Job description

As a Coil Winder, you will build precision coil windings that serve as critical internal components of large power transformers. This hands-on manufacturing role combines mechanical assembly, technical skills, specialized equipment, and attention to detail to produce high-quality components used in the electrical power industry.

You will receive training to set up and operate winding equipment, work with copper conductors and insulation materials, and assemble coils according to engineering drawings, bills of materials, and established work instructions. As your skills develop, you will have the opportunity to learn multiple winding processes and work on components for medium power, large power, and extra-high-voltage transformers.

We are looking for individuals who take pride in their work, prioritize safety and quality, enjoy learning new technical skills, and are committed to continuous improvement.

PRINCIPLE DUTIES AND RESPONSIBILITIES

• Follow all safety procedures and wear required personal protective equipment (PPE).
• Maintain a clean, organized, and efficient work area using 5S principles.
• Set up, wind, and complete transformer coils according to engineering drawings, bills of materials (BOMs), specifications, and established work instructions.
• Prepare winding equipment and materials, including loading cylinders onto mandrels and completing required winding setups.
• Load cylinder assemblies onto horizontal or vertical winding machines and prepare materials for the winding process.
• Wind various coil types using approved procedures and specified configurations.
• Bend, shape, and position copper conductors; perform induction brazing; install insulation; and align spacers and other components according to engineering requirements.
• Assist team members with winding, assembly, material handling, and other production activities as needed
• Verify winding dimensions, alignment, spacing, clearances, and other requirements throughout the manufacturing process.
• Complete in-process inspections and checklists to confirm work meets engineering specifications and quality standards.
• Identify, document, and correct winding defects in accordance with approved procedures.
• Perform routine equipment and tooling care, identify equipment issues, and submit maintenance work orders when repairs are needed.
• Maintain the tools, equipment, and work area required to produce quality coil assemblies.
• Follow established work instructions and identify opportunities to improve safety, quality, and production processes.
• Work collaboratively with supervisors, team leads, instructors, engineering, quality, and other manufacturing departments to meet production and quality requirements.
• Follow verbal and written work assignments and communicate issues, concerns, and progress to the appropriate team members.
• Support the training and development of new employees by sharing job knowledge and reinforcing established safety, quality, and manufacturing procedures.

KNOWLEDGE, SKILLS & ABILITIES

• Ability to follow written and verbal instructions, manage time effectively, and complete assigned work safely and on schedule.
• Ability to use hand tools, power tools, and specialized manufacturing equipment. Experience with winding machines, copper benders, brazing equipment, cranes, forklifts, pneumatic tools, wire cutters, de-reelers, and other industrial equipment is beneficial.
• Strong mechanical aptitude, spatial awareness, and the ability to learn specialized manufacturing processes and equipment.
• Ability to lift and handle materials weighing up to and including 50 pounds multiple times during a work shift.
• Ability to stand and work on your feet for extended periods, potentially seven hours or more per shift.
• Ability to work independently and collaboratively while maintaining a strong commitment to safety, quality, precision, and craftsmanship.
• Effective communication skills and a willingness to learn, accept feedback, and support team goals.

EDUCATION AND EXPERIENCE

Required: High School Diploma or Equivalent

Preferred: Prior experience in Coil Winding, Heavy Mechanical, Manufacturing, or Power Equipment

ADDITIONAL INFORMATION

Key Working Relationships

• Collaboration with Production Managers, Production Supervisor, Continuous Improvement, Engineering, Quality, EHS, and Planning

Physical Demands

• Must be able to stand for extended periods of time. Must be able to frequently walk and stand. Must occasionally be able to lift, climb, balance, push, pull, bend, twist, carry and sit. Will minimally work below waist level. Comfortability with working at heights of 12ft. or more.

Working Conditions

• Large-Scale Manufacturing facility for High-Voltage Power Transformers

Prolec-GE Waukesha, Inc. is an equal opportunity employer and makes employment decisions without regard to race, color, religion, national origin, sex, sexual orientation, gender identity, age, genetic information, disability, protected veteran status, or any other reason prohibited by applicable law.