Wafer Production Technician (DWS Operation)

Qcells North America; Cartersville (GA); On-site; USD 44,000 - 64,000; Full time

Job summary

Hanwha Q CELLS is seeking a Wafer Production Technician (DWS Operation) to ensure efficient operation of diamond wire saw machines. You will troubleshoot, repair, and clean equipment, escalating complex issues to engineers or supervisors while maintaining safety and quality standards throughout a fast-paced production environment.

Key tasks include monitoring alarms, adjusting machine settings, and collaborating with teams to resolve issues.

Qualifications

• Strong mechanical aptitude and safety awareness.
• Experience with manufacturing tools and equipment.
• Ability to work under pressure in a fast-paced setting.
• Excellent communication and teamwork.
• Willingness to work nights and weekends if needed.

Responsibilities

• Performs shift-based work as required.
• Maintains cleanliness of machines and components.
• Addresses machine alarms promptly and escalates when necessary.
• Monitors equipment settings and reports deviations.
• Collaborates with internal teams to troubleshoot production issues.
• Ensures compliance with departmental policies and safety regulations.
• Replaces, repairs, or adjusts machine parts according to specifications.

Skills

Mechanical aptitude

Quality standards

Manufacturing tools

Attention to detail

Team player

Communication skills

Education

Bachelor's degree in mechanical or electrical engineering

Tools

Automation equipment

Job description

Description

The Wafer Production Technician (DWS Operation) is responsible for ensuring the efficient operation and output of the diamond wire saw (DWS) machines. This includes performing basic repairs, cleaning, and troubleshooting of equipment malfunctions. The technician must work quickly and effectively to maintain high production standards and escape more complex issues to the Engineer, Shift Supervisor when necessary. Safety and quality are top priorities, and the technician is expected to follow all operational protocols to ensure these standards are consistently met. The ideal candidate will demonstrate the ability to understand and optimize complex machinery operations, contributing to the overall efficiency and cost-effectiveness of daily production. This role plays a critical part in maintaining workflow organization. This is a fast-paced environment. The proper management of workflow organization ensures the timely delivery of high-quality products.

Key Responsibilities

• Performs shift-based work as required.
• Manages material input and replacement to ensure uninterrupted machine operation.
• Maintains the cleanliness of machines and components using tools such as hoses, air guns, IPA, rags, vacuums, and other small devices.
• Promptly addresses machine alarms.
• Monitors equipment settings, escalating deviations to the Shift Lead or Supervisor when necessary.
• Observes and addresses defect spikes, ensuring timely responses.
• Replaces, repairs, or adjusts machine parts and accessories in line with production specifications.
• Applies adhesives, lubricants, or other materials following standard procedures to ensure proper machine operation.
• Operates DWS machines in alignment with established protocols:
  • Pre-slicing:
    • Calls for brick
    • Checks brick status and lot information.
    • Adjusts wire length based on brick dimensions.
    • Inspects for wire jumps or doubles.
    • Verifies coolant flow, tension, and wire conditions.
  • During slicing:
    • Troubleshoots wire breakage.
    • Monitors for wire jumps, doubles, or bowing.
  • Post-slicing:
    • Confirms full slicing by inspecting beam cuts.
    • Checks for wire issues before brick exits to avoid breakage.
  • Post-unloading:
    • Cleans the cutting room and inspects equipment lifespans (e.g., pulleys, WGRs).
    • Drains and replaces coolant, clean filters, and log production data.
• Collaborates with internal teams to troubleshoot and resolve production issues.
• Ensures compliance with all departmental policies, procedures, and environmental health and safety regulations.
• Adheres to all company policies and guidelines.
• Performs other duties as assigned by management.

QUALIFICATIONS And SKILLS

• Strong mechanical aptitude.
• Understanding of quality standards, health, and safety regulations.
• Familiarity with manufacturing tools and equipment.
• Able to use precision hand eye coordination and dexterity, as position requires working with fine tungsten wire.
• Basic knowledge of manufacturing processes, preferably in solar or semiconductor industries.
• Ability to work efficiently under pressure in a fast-paced environment.
• Team player with effective communication skills.
• Flexibility to work irregular hours, including nights and weekends, and withstand non-climate-controlled work environments.
• Problem-solving skills with a proactive, results-driven mindset.
• Keen attention to detail and organizational skills.
• Demonstrated ability to communicate effectively in both verbal and written formats.
• Forward-thinking, with a focus on continuous improvement.
• Alignment with organizational values.

Preferred Qualifications

• Education: Bachelor's degree in mechanical (TN VISA available for those with a 2-year degree)/ Electrical Engineering, or a related field.
• Certifications: Relevant mechanical or electrical licenses preferred.
• Prior experience in operating and managing automation equipment.
• Familiarity with processes in solar or semiconductor manufacturing.
• Minimum of 2 years of industry experience.

Physical Requirement

• Ability to lift up to 50 pounds.
• Capable of standing for extended periods, up to 12 hours.

Equal Employment Opportunity Statement

Hanwha Q CELLS provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, national origin, age, disability, or genetics.