Validation Engineer

Katalyst CRO; Rock Hill (SC); On-site; USD 90,000 - 130,000; Full time

Job summary

Katalyst CRO seeks validation consultants for a 9-month onsite project in South Carolina. You will support validation execution, gap assessments, and tank qualification focused on drug substance mixing and drug product filling, with emphasis on aseptic technique and smoke studies.

The role requires hands-on validation experience in pharma/biotech settings, strong IOQ/OQ/PQ knowledge, and the ability to drive activities and mitigate gaps while coordinating with client teams.

Qualifications

• Validation execution experience in pharmaceutical/aseptic environments.
• Strong understanding of IOQ/OQ/PQ expectations.
• Ability to perform gap assessments and mitigation strategies.
• Tank qualification and mixing study experience.

Responsibilities

• Execute validation activities onsite in South Carolina for a 9-month project.
• Support IOQ/OQ/PQ gap analysis and documentation.
• Lead or assist in tank qualification, mixing studies and equipment qualification.
• Support smoke studies in aseptic processing environments.
• Drive project progress and coordinate with internal resources.

Skills

Validation execution

Equipment qualification

IOQ/OQ/PQ understanding

Gap assessments

Tank qualification

Mixing study

Aseptic processing

Smoke study execution

Documentation

Education

Bachelor's degree in Engineering/Science

Tools

IOQ

Job description

• Client is seeking validation consultants to support a 9-month minimum onsite project in South Carolina. The consultants will support validation execution and gap assessments tied to equipment qualification, tank qualification, mixing studies, smoke studies, aseptic technique, and instrument/equipment qualification.
• The project is being driven by audit findings and identified gaps in the site's validation program. The primary focus will be equipment validation, especially around tanks used for drug substance mixing and drug product filling. The team needs to assess whether existing IOQ/OQ documentation is robust enough, identify gaps between OQ and PQ, and determine whether current qualifications can support performance qualification expectations.
• The consultants will also support product-specific mixing study needs, including evaluating mixing from an equipment qualification perspective. This includes understanding tank qualification, viscosity considerations, matrix/bracketing approaches, risk assessment, and how to identify, group, and mitigate validation gaps.
• The team will also support smoke study execution in an aseptic processing environment. The site has a tunnel and two lyophilizers, so candidates should understand aseptic technique, equipment operation, and how to drive execution as a validation representative.
• This role is execution-heavy, but the client also needs consultants who can perform gap assessments and provide guidance on validation strategies. The lead consultant should be able to drive the project, guide internal resources, manage execution, and keep the validation effort moving forward.

Responsibilities

• Client is seeking validation consultants to support a 9-month minimum onsite project in South Carolina. The consultants will support validation execution and gap assessments tied to equipment qualification, tank qualification, mixing studies, smoke studies, aseptic technique, and instrument/equipment qualification.
• The project is being driven by audit findings and identified gaps in the site's validation program. The primary focus will be equipment validation, especially around tanks used for drug substance mixing and drug product filling. The team needs to assess whether existing IOQ/OQ documentation is robust enough, identify gaps between OQ and PQ, and determine whether current qualifications can support performance qualification expectations.
• The consultants will also support product-specific mixing study needs, including evaluating mixing from an equipment qualification perspective. This includes understanding tank qualification, viscosity considerations, matrix/bracketing approaches, risk assessment, and how to identify, group, and mitigate validation gaps.
• The team will also support smoke study execution in an aseptic processing environment. The site has a tunnel and two lyophilizers, so candidates should understand aseptic technique, equipment operation, and how to drive execution as a validation representative.
• This role is execution-heavy, but the client also needs consultants who can perform gap assessments and provide guidance on validation strategies. The lead consultant should be able to drive the project, guide internal resources, manage execution, and keep the validation effort moving forward.

Requirements

• Bachelor's degree in Engineering, Science, Life Sciences, or related technical discipline preferred. Equivalent hands-on validation experience can be considered.

Nice To Have/A Plus

• Smoke study, tunnel, or lyophilizer experience - preference
• Mixing study experience, especially with tanks, compounding, or formulation
• FDA audit remediation or validation gap closure experience
• Risk assessment, bracketing, or matrix validation strategy experience

Include Must Have

• Validation execution experience in a pharmaceutical, biotech, or aseptic manufacturing environment.
• Equipment qualification experience.
• Strong understanding of IOQ/OQ/PQ expectations.
• Ability to perform gap assessments.
• Tank qualification experience.Mixing study experience or strong understanding of equipment-based mixing qualification.
• Aseptic processing experience.
• Smoke study experience or strong understanding of smoke study execution.
• Ability to support protocol execution and documentation.
• Ability to assess whether qualification packages are robust enough.
• Ability to identify validation gaps and recommend mitigation strategies.
• Ability to handle a strong personality and drive work forward without being timid.