Tooling Design Engineer (Relocation Assistance Available)

Nationwide Technical Search; Anniston (AL); On-site; USD 95,000 - 120,000; Full time

Job summary

Nationwide Technical Search is seeking a Tooling Design Engineer in Anniston, AL to design, develop, and optimize foundry tooling for ductile iron castings, overseeing the full tooling lifecycle from design to production.

This onsite, permanent role offers relocation assistance, full benefits, and a salary range of $95,000 to $120,000. A degree in Mechanical/Manufacturing/Materials/Metallurgical Engineering and tooling design experience in heavy manufacturing are preferred.

Qualifications

• Bachelor's degree in Mechanical, Manufacturing, Materials, or Metallurgical Engineering (or related technical field).
• 1+ years of engineering experience in a heavy manufacturing or foundry setting.
• 3+ years of experience in tooling design (cast/ductile iron and waterworks/fitting products preferred).
• 3D CAD modeling, casting/gating design, and simulation software (e.g., Novacast, Magmasoft).

Responsibilities

• Design 3D models for patterns, core boxes, and material handling systems.
• Run solidification and flow simulations to optimize gating, risering, yields, and casting quality.
• Collaborate with vendors on sand core simulations and ECN-like design revisions.
• Manage tooling procurement, vendor quotes, and inspection reports.
• Lead design revisions and distribute updates across teams.
• Coordinate sample production runs to resolve process issues.
• Collaborate with Operations, Quality, Pattern Shop, Maintenance, and suppliers to resolve tooling/casting defects.
• Promote site Safety Management Programs and safe operating procedures.

Skills

3D CAD modeling

Casting/gating design

Simulation software

Education

Bachelor's degree in Mechanical/Manufacturing/Materials/Metallurgical Engineering

Tools

Novacast

Magmasoft

Job description

Tooling Design Engineer (Relocation Assistance Available)

Tooling Design Engineer
Anniston, AL

Onsite
Permanent/Direct Hire
Full Benefits
Relocation Assistance Available
$95,000 -$120,000

The Tooling Design Engineer is responsible for designing, developing, and optimizing foundry tooling (patterns, core boxes, and material handling devices) for ductile iron castings. This role oversees the entire tooling lifecycle—from design and gating development to casting process optimization—while ensuring safe, efficient, and cost-effective production.

Key Responsibilities

Tooling Design & Process Optimization

• Engineer 3D models and designs for patterns, core boxes, and material handling systems for horizontally and vertically parted molding machines.
• Run solidification and flow analysis simulations (Novacast/Magmasoft) to optimize gating, risering, yields, and casting quality.
• Partner with external vendors on sand core making simulations (airflow, compaction, venting).

Project & Vendor Management

• Manage tooling procurement, solicit and track vendor quotes (RFQ log), and approve final inspection reports.
• Lead design revisions, log Engineering Change Notices (ECNs), and distribute updates across teams.
• Schedule, track, and evaluate sample production runs to resolve process issues.

Cross-Functional Collaboration & Safety

• Partner with Operations, Quality, Pattern Shop, Maintenance, and external suppliers to resolve tooling and casting defects.
• Comply with site Safety Management Programs and promote daily workplace safety standard operating procedures.

Qualifications

• Education: Bachelor's degree in Mechanical, Manufacturing, Materials, or Metallurgical Engineering (or related technical field).
• Experience:
  • 1+ years of engineering experience in a heavy manufacturing or foundry setting.
  • 3+ years of experience in tooling design (cast/ductile iron and waterworks/fitting products preferred).
• Technical Skills: 3D CAD modeling, casting/gating design, and simulation software (e.g., Novacast, Magmasoft).

Physical Requirements & Working Conditions

• Split between an office and a manufacturing plant environment (exposure to heat, cold, dust, and noise).
• Requires walking, standing, climbing, and lifting up to 50 lbs.
• Must wear standard personal protective equipment (PPE).