Thermoforming Operator - 3rd Shift & Quality Focus

All About Packaging, Inc.; Appleton, Northern (WI, KY); Hybrid; USD 35,000 - 52,000; Full time

Job summary

Paylocity in Appleton, WI seeks a thermoforming machine operator to set up and operate equipment producing formed plastic packaging. You will install molds, run test cycles, monitor quality, and adjust settings to maintain consistency.

The role requires basic math, tape measure reading, and accurate data recording, with emphasis on safety and efficient workflow in a clean, organized workspace.

Qualifications

• High school diploma or GED required or equivalent related experience.
• Ability to read a tape measure and use a calculator accurately.
• English speaking, reading and writing required for this position.

Responsibilities

• Set up and operate thermoforming machine to produce packaging.
• Install molds, dies and tooling; load materials; run test cycles.
• Monitor quality of parts and adjust temperature, speed, and pressure as needed.
• Record work order data with barcode scanners and paperwork.
• Maintain clean, safe work area and perform basic machine maintenance.

Skills

Safety minded

Reads & follows instructions

English language

Tape measure reading

Calculator use

Education

High school diploma or GED

Tools

Overhead crane

Hand tools

Power tools

Barcode scanners

Job description

Description

Summary

Sets up and operates thermoforming machine to produce formed plastic packaging by performing the following duties.

Essential Duties and Responsibilities include the following. Other duties may be assigned.

• Must be Safety Minded
• Reads and follows set up instructions.
• Prepares machine setup duties by installing molds, cutting dies, slug remover and other tooling accessories.
• Uses Hoist and roller carts to maneuver tooling into place
• Uses Bill of Materials on Work order to set up proper material.
• Loads raw film rolls using overhead crane onto unwind station and feeding film into machine.
• Consistently monitors quality of parts as they exit machine by hand pulling and inspecting.
• Uses effective problem-solving techniques to troubleshoot and implement solutions to simple process problems.
• Adjusts machines temperature, speed, pressure settings as necessary to maintain quality parts.
• Sets counting scale accurately for each job.
• Continuously removes Scrap rolls and place in appropriate gaylords.
• Performs unassisted removal and installation of product tooling following standard operating procedures using power and hand tools.
• Determines job specifications and settings on control panel by test runs and/or use of existing job instruction recipes that determine temperature and air settings.
• Makes and saves changes to job instructions as necessary.
• Packages produced goods into boxes, gaylords or other types of packaging and applies appropriate labels or other identification.
• Palletizes in accordance with instructions per individual job.
• English Speaking, reading and writing is required for this position.
• Records work order information using barcode scanners as well as hand written documentation.
• Must be able to add, subtract, multiply using a calculator for proper completion of work orders.
• Keeps work area clean and organized without being reminded.
• Assists with weighing, labeling and loading scrap film onto designated trailer as needed.
• Performs simple maintenance on machine. (Example: greasing)
• Inspects tooling and equipment for any mechanical defects. Completes the proper forms in a timely manner in order to communicate and keep track of any defects found or any maintenance performed.

Education and/or Experience

High school diploma or general education degree (GED); or one to three months related experience and/or training; or equivalent combination of education and experience.

Language Skills

Ability to read and comprehend simple instructions, short correspondence, and memos. Ability to write simple correspondence. Ability to effectively present information in one-on-one and small group situations.

Mathematical Skills:

Ability to read a tape measure.

Ability to use a calculator.

Ability to use a counting scale.

Physical Demands:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this Job, the employee is regularly required to stand. The employee is frequently required to walk; reach with hands and arms and stoop, kneel, crouch, or crawl. The employee is occasionally required to sit; use hands to finger, handle, or feel; climb or balance and talk or hear. The employee must regularly lift and /or move up to 25 pounds. Occasionally lift and/or move up to 50 pounds.