Thermal Engineer, Mission Electronics

Anduril Industries; Costa Mesa (CA); On-site; USD 129,000 - 171,000; Full time

Benefits offered by this job

Equity grants

Comprehensive benefits

Job summary

Anduril Industries in Costa Mesa, CA, seeks a Thermal Engineer to own the thermal design of electronics across air vehicles, maritime and ground systems, and wearables. You will apply heat transfer and fluid dynamics expertise to develop architectures, create FEA/CFD models, and define heat-rejection paths to withstand demanding environments.

You will collaborate with electrical and mechanical teams, perform prototype tests, and present results at reviews.

Qualifications

• MS or higher degree in mechanical engineering, aerospace engineering, applied physics, or related with focus on heat transfer and fluid dynamics.
• In-depth understanding of heat transfer and fluid dynamics fundamentals.
• 2-4 years of thermal design, analysis, or testing for electronics or integrated hardware products.
• Familiarity with electronics cooling concepts: TIMs, heatsinks, heat pipes, enclosure cooling.
• Exposure to thermal testing: sensor selection, data acquisition, data post-processing.
• Experience with at least one thermal FEA/CFD tool.
• CAD experience with Siemens NX, SolidWorks or equivalent.
• Ability to obtain and hold a U.S. Top Secret security clearance.

Responsibilities

• Own the thermal design and analysis of electronics from board level to enclosures.
• Define thermal architecture and heat-rejection paths for multiple platforms.
• Develop and run FEA/CFD models to predict performance and set design limits.
• Define operating conditions across altitude, humidity, solar load, and wearables.
• Collaborate with electrical, mechanical, and systems engineers on power dissipation.
• Present thermal status at reviews and drive trade studies balancing margin, size, weight, and power.
• Develop prototype builds and tests, post-process data, and summarize results.
• Support failure reviews with data and thermal analysis.

Skills

Heat transfer fundamentals

Heat transfer & fluids analysis

Thermal design experience

Thermal testing exposure

FEA/CFD tools

CAD software knowledge

U.S. Top Secret clearance ability

Education

MS or higher in mechanical/aerospace/related with heat transfer focus

Tools

STAR-CCM+

ANSYS

Icepak

FloEFD

COMSOL

Siemens NX

SolidWorks

Job description

Anduril Industries is a defense technology company with a mission to transform U.S. and allied military capabilities with advanced technology. By bringing the expertise, technology, and business model of the 21st century's most innovative companies to the defense industry, Anduril is changing how military systems are designed, built and sold. Anduril's family of systems is powered by Lattice OS, an AI-powered operating system that turns thousands of data streams into a realtime, 3D command and control center. As the world enters an era of strategic competition, Anduril is committed to bringing cutting-edge autonomy, AI, computer vision, sensor fusion, and networking technology to the military in months, not years.

About The Team

The Thermal Engineering team enables Anduril's rapid hardware development cycle by ensuring advanced defense systems perform reliably in demanding real-world environments. The team works across high-power, tightly integrated products where thermal architecture, analysis, testing, and cross-functional design decisions directly affect product performance, reliability, and mission success.

About The Role

We are looking for Thermal Engineer to work in Costa Mesa, CA, focused on the thermal design of electronic assemblies. You will own the thermal architecture of these across products spanning air vehicles (fixed wing & rotorcraft), maritime and ground systems, and wearables/body-worn devices, and you will bring an in-depth understanding of heat transfer and fluid dynamics to bear on hardware that must survive real operational environments.

What You'll Do

• Own the thermal design and analysis of electronics—from board and component level up through enclosures and full assemblies for products across air vehicles, maritime and ground systems, and wearables/body-worn devices.
• Use first principles as the basis for every decision and discern the right level of analysis to apply. Execute hand calculations, spreadsheets, and MATLAB/Python first-order models to inform the path forward before jumping into detailed design.
• Define thermal architecture and heat-rejection paths - conduction, natural and forced convection, cold plates, heat sinks, heat pipes, thermal interface materials, and coatings to keep components within junction and touch-temperature limits across demanding environments.
• Establish hot, cold, and edge-case operating conditions for each platform based on industry standards and intended use, accounting for altitude and flight envelopes on air vehicles, salt fog and humidity in maritime environments, solar load and enclosed cabinets on ground systems, and human-contact and comfort limits on wearables.
• Work with electrical, mechanical, and systems engineers to characterize and document component power dissipation under different operating modes.
• Communicate the pros and cons of system and packaging architectures with respect to thermal considerations, and drive trade studies that balance thermal margin against size, weight, and power.
• Own the thermal FEA/CFD models and predict system performance. Define red/yellow design limits for test and operation.
• Define and execute prototype builds and tests to verify thermal designs (do CAD, select sensors and DAQ equipment, post-process data, summarize results, etc.).
• Present thermal status at formal reviews internally and with customers. Provide a clear understanding of timelines and technical status.
• Develop internal tools to improve the effectiveness and efficiency of analysis.
• Support failure reviews and root-cause analysis with test data and thermal analysis.

Required Qualifications

• MS or higher degree in mechanical engineering, aerospace engineering, applied physics, or a related field with a focus on heat transfer and fluid dynamics (BS with additional experience considered)
• In-depth understanding of heat transfer and fluid dynamics fundamentals
• 2-4 years of experience in thermal design, analysis, or testing for electronics or integrated hardware products (graduate research with hands-on experimental work counts toward experience)
• Familiarity with electronics cooling concepts - component and board-level thermal management, TIMs, heat sinks, heat pipes, cold plates, and enclosure heat rejection
• Exposure to thermal testing - sensor selection, data acquisition, and data post-processing
• Experience with at least one thermal FEA/CFD tool - STAR-CCM+, ANSYS, Icepak, FloEFD, or COMSOL
• CAD experience with Siemens NX, SolidWorks, or equivalent
• Passion for defending the United States and her allies
• Be able to obtain and hold a U.S. Top Secret security clearance

Preferred Qualifications

• Experience developing code in Python or MATLAB for thermal analysis (lumped-capacitance models, transient analysis, data post-processing)
• Exposure to thermal design across more than one product class - air vehicles, maritime or ground systems, electronics enclosures, or wearable/body-worn devices
• Familiarity with defense/aerospace environmental standards (e.g., MIL-STD-810) or thermal derating of electronic components
• Exposure to active cooling approaches such as fans, TECs, liquid cooling, or two-phase systems
• Experience with thermal architecture trade studies balancing thermal margin against SWaP constraints

US Salary Range

$129,000-$171,000 USD

Benefits

The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offer may vary based on (but not limited to) work experience, education and or training, critical skills, and or business considerations. Highly competitive equity grants are included in the majority of full time offers; and are considered part of Anduril's total compensation package. Additionally, Anduril offers top-tier benefits for full-time employees, including: At Anduril, we invest in our people. Our comprehensive, competitive benefits package (available at little to no cost to employees) ensures you're supported in health, recovery, and whatever comes next. For more information, Explore Our Benefits.