Summer 2027 Aeromechanical Engineering Intern

AV; Pottstown (Montgomery County); On-site; USD 24,000 - 42,000; Full time

Job summary

AV Aerospace seeks an Aeromechanical Engineering Intern to assist in developing airframe structures and aeromechanical components for UAV systems, working with experienced engineers within an Integrated Product Team (IPT).

You will gain hands-on experience from concept through prototyping, including CAD modeling, basic analysis, prototyping, and documentation, while learning industry best practices in a collaborative environment.

Qualifications

• Currently pursuing a Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related discipline.
• Exposure to CAD tools such as SolidWorks for 3D modeling and assembly design.
• Foundational understanding of mechanical engineering principles, including statics, dynamics, thermodynamics, and materials.
• Interest in air vehicles, robotics, or electromechanical systems.
• Basic proficiency with Microsoft Office tools (Excel, Word, PowerPoint).
• Strong problem‑solving and communication skills.
• Willingness to learn, ask questions, and contribute to team efforts.

Responsibilities

• Assist in the design and development of airframe structures and aeromechanical components for UAV systems
• Create and modify 3D CAD models and assemblies using SolidWorks
• Support basic mechanical analysis (kinematics, thermodynamics, stress, etc.) with guidance from senior engineers
• Participate in prototype fabrication, 3D printing, and lab testing
• Help create and revise engineering drawings, bills of materials, and documentation in compliance with industry standards
• Contribute to technical presentations and informal design reviews
• Learn about engineering trade‑offs, material selection, and integration with multi-disciplinary systems
• Support design improvements and troubleshooting efforts on current programs
• Perform other duties as assigned to support engineering and development goals

Skills

Problem-solving

Communication

Willingness to learn

Microsoft Office proficiency

Air vehicles awareness

Education

Bachelor's degree in Mechanical Engineering or Aerospace Engineering or related

Tools

SolidWorks

3D printing

MATLAB

Agile PLM

GD&T knowledge

SolidWorks EPDM

Job description

Worker Type

Supplemental

Job Description

Aeromechanical Engineering Intern

Our Summer Internship Program is meticulously designed to provide students with an immersive and dynamic experience within our industry, offering a taste of what it's like to be part of our professional team. We strive to simulate a full-time job, enabling our interns to work hands‑on with cutting‑edge technology, contribute to meaningful projects, build strong relationships with coworkers, and develop strategic problem‑solving skills. Our program is highly selective, hosting only a handful of interns each year, ensuring personalized attention and ample opportunities to work closely with AV team members.

We are hiring for various roles and locations throughout the US, during the interview process we will be able to discuss specific details regarding team and location.

Summary

As an Aeromechanical Engineering Intern, you will support the development of systems for both military and commercial applications. You will work closely with experienced engineers as part of an Integrated Product Team (IPT), gaining hands‑on experience in the design, prototyping, and testing of mechanical systems for aerial platforms.

This internship offers a unique opportunity to apply your academic knowledge to real aerospace engineering challenges - from concept through prototyping - while learning industry best practices in a collaborative, mission‑driven environment.

Position Responsibilities

• Assist in the design and development of airframe structures and aeromechanical components for UAV systems
• Create and modify 3D CAD models and assemblies using SolidWorks
• Support basic mechanical analysis (kinematics, thermodynamics, stress, etc.) with guidance from senior engineers
• Participate in prototype fabrication, 3D printing, and lab testing
• Help create and revise engineering drawings, bills of materials, and documentation in compliance with industry standards
• Contribute to technical presentations and informal design reviews
• Learn about engineering trade‑offs, material selection, and integration with multi-disciplinary systems
• Support design improvements and troubleshooting efforts on current programs
• Perform other duties as assigned to support engineering and development goals

Basic Qualifications (Required Skills & Experience)

• Currently pursuing a Bachelor’s degree in Mechanical Engineering, Aerospace Engineering , or a related discipline
• Exposure to CAD tools such as SolidWorks for 3D modeling and assembly design
• Foundational understanding of mechanical engineering principles, including statics, dynamics, thermodynamics, and materials
• Interest in air vehicles, robotics, or electromechanical systems
• Basic proficiency with Microsoft Office tools (Excel, Word, PowerPoint)
• Strong problem‑solving and communication skills
• Willingness to learn, ask questions, and contribute to team efforts

Preferred Qualifications & Competencies

• Experience with SolidWorks EPDM, MATLAB, or Agile PLM systems
• Hands‑on experience with 3D printing, machining, or composite fabrication through class projects or personal builds
• Familiarity with GD&T and engineering drawing standards (ASME Y14.5)
• Exposure to FEA tools, thermal analysis, or aerodynamic simulation (academic or project‑based)