Structures Engineer I (Launch Vehicles)

Cedarparktexasedc; Cedar Park (TX); On-site; USD 65,000 - 90,000; Full time

Job summary

Firefly Aerospace is seeking a Junior Structures Responsible Engineer for Primary Structures at our Cedar Park, TX location. You will contribute to the development of large, pressurized composite structures across the product life cycle, from conception to testing, collaborating with a skilled multidisciplinary team to ensure design integrity and manufacturability.

Ideal candidates have a B.S. in aerospace or mechanical engineering, internships in structural design, and strong CAD/FEA experience

Qualifications

• B.S. degree in aerospace or mechanical engineering.
• Internship(s) in a structural system design-related role.
• Strong design and integration skills using 3-D CAD software (Siemens NX / FiberSim preferable).
• Ability to effectively work in a multi-discipline team and provide technical guidance and insight.
• Experience with industry FEA/FEM tools like Nastran, ANSYS, FEMAP, Simcenter, etc.
• A passion for the structures!

Responsibilities

• Formulate the cradle to grave Road Map for hardware—design, layout, sizing, production, testing.
• Design and development of very large composite pressurized structures.
• Mass optimization of existing designs and requalification of designs.
• Support products from conceptual creation through design release, analysis, prototype, qualification and production.
• Support configuration development and trade studies.
• Maintain requirements, schedule, budget, and status.
• Create CAD, manufacturing drawings, specifications and other documentation.
• Perform first order strength and sizing calculations for the structure.

Skills

3-D CAD

Structural design

Multidisciplinary teamwork

Communication

Finite element analysis

Education

B.S. in aerospace or mechanical engineering

Internship in structural design

Tools

Siemens NX

FiberSim

Nastran

ANSYS

FEMAP

Simcenter

Job description

ABOUT FIREFLY AEROSPACE

As an end-to-end space transportation company, Firefly Aerospace is on a mission to enable our world to launch, land, and operate in space – anywhere, anytime. Our launch vehicles, lunar landers, and orbital vehicles provide government and commercial customers with full mission services from low Earth orbit to the surface of the Moon and beyond. Firefly is looking for passionate, hardworking innovators to join our team and help fuel our successful trajectory into space. This position is located at our Cedar Park Headquarters, north of Austin, TX.

SUMMARY

Firefly is looking for talented Mechanical or Aerospace Engineers to join our Primary Structures Team. As a Junior Structures Responsible Engineer for Primary Structures, you will develop our state-of-the-art pressurized structures throughout the product life cycle for Launch Vehicles. You will be part of a highly skilled, dynamic team that will involve you in all aspects of analysis, design, fabrication, and testing. Excellent collaboration and communication skills, along with a can-do attitude are critical.

RESPONSIBILITIES

• Formulate the comprehensive cradle to grave Road Map for your hardware - owning conceptual design, structural layout, sizing analysis, hardware production, and structural testing
• Design and development of very large composite pressurized structures
• Mass optimization of existing designs and requalifying designs
• Supporting products from conceptual creation, design release, analysis, prototype, qual and production
• Support configuration development and trade studies
• Maintain requirements, activity schedule, budget, and status
• Create CAD, manufacturing drawings, specifications, and other documentation
• Perform first order strength and sizing calculations for your structure

QUALIFICATIONS

Required

• B.S. degree in aerospace or mechanical engineering
• Internship(s) in a structural system design-related role
• Strong design and integration skills using 3-D CAD software (Siemens NX / FiberSim preferable).
• Ability to effectively work in a multi-discipline team and provide technical guidance and insight.
• Experience with industry FEA/FEM tools like Nastran, ANSYS, FEMAP, Simcenter, etc.
• A passion for the structures!

Desired

• Experience taking hardware from analysis, through test, and back through analysis validation
• Familiarity with aerospace standard structural analysis methods (Bruhn, Niu, Roark, etc)
• Working knowledge of composite manufacturing methods, material selection, testing and characterization
• Demonstrated experience with composite structures and manufacturing techniques

Bonus Points

• Experience with Pressurant or Propellant tanks
• Experience with filament wound and/or AFP structures
• Passion for very big Pressurized Structures.