Structural Analyst (Raptor Combustion Devices)

United States Digital Space LLC; Hawthorne (CA); On-site; USD 100,000 - 160,000; Full time

Benefits offered by this job

Stock options

Long-term incentives

Bonuses

Employee Stock Purchase Plan

Medical, vision, and dental coverage

401(k) retirement plan

Disability insurance

Life insurance

Paid parental leave

Paid vacation

Paid holidays

Job summary

United States Digital Space LLC is seeking a STRUCTURAL ANALYST (RAPTOR COMBUSTION DEVICES) to verify the structural reliability of components from liftoff to landing. You will perform static, thermal, thermo-mechanical, and durability analyses using FEA and first principles, driving design choices for Starship engine hardware.

The role partners with cross-functional teams to validate designs, support manufacturing, and qualify changes, with opportunities to travel for testing and extended hours

Qualifications

• Bachelor’s degree in engineering or physics.
• 1+ years of structural analysis experience or internships.
• Experience with FEA software and post-processing.

Responsibilities

• Conduct static, thermal, thermo-mechanical, dynamic and durability analyses using FEA.
• Collaborate with cross-functional teams to meet engine objectives.
• Validate models against test data and perform hand calculations as needed.
• Support design, manufacturing and reliability improvements.

Skills

FEA software

Post-processing

Interpersonal communication

Education

Bachelor's degree in engineering or physics

Master's degree in mechanical, aerospace, or materials engineering or physics

Tools

Siemens NX

GD&T

CNC milling/lathe

Job description

the company was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today the company is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

STRUCTURAL ANALYST (RAPTOR COMBUSTION DEVICES)

The Propulsion Structural Analyst role is responsible for ensuring the structural reliability of Raptor Combustion Devices components subject to extreme pressures, temperatures, vibrations, and accelerations from liftoff to landing. These engineerspossess an affinity for physics, structural mechanics, advanced computing, and unraveling intricate challenges associated with complex, high-performance hardware. You will drive analysis, design, manufacturing, and development of hardware for the world’s most advanced rocket engine powering Starship, the largest launch vehicle in history.

RESPONSIBILITIES

• Conduct, document, and present static, thermal, thermo-mechanical, dynamic, and durability (fatigue/fracture) analyses on Raptor Combustion Devices hardware through FEA and first principles to inform design decisions and ensure reliability, performance, and reuse requirements are met
• Collaborate with engineers and technicians across a range of disciplines including design, production, development test, launch, reliability and more to develop hardware that meets high-level engine and vehicle objectives
• Take a practical, hands-on approach to model validation/verification, ensuring that model predictions are representative of design criteria and tied firmly to test data
• Support ongoing design, manufacturing and reliability improvements to the engine, and ensure changes and new designs are properly analyzed and qualified

BASIC QUALIFICATIONS

• Bachelor’s degree in an engineering discipline, or physics
• 1+ years of academic or professional experience related to structural analysis (extracurricular and internship experience qualifies)
• Experience with Finite Element Analysis (FEA) software and post-processing

PREFERRED SKILLS AND EXPERIENCE

• Master’s degree in mechanical, aerospace, or materials engineering, or physics
• 1+ years of academic or professional experience related to combustion devices or rocket engine/motor development
• Proficient in statics, mechanics of materials, fatigue, dynamics, and heat transfer
• Hands-on experience with rocket engines/motors, automotive engine design, dynamic or complex static fluid systems
• Able to perform hand calculations to validate and improve models
• Excellent interpersonal and communication skills
• Professional experience using Siemens NX (Unigraphics) and GD&T
• Experience with manufacturing processes such as CNC mill/lathe, welding, castings, additive, etc. Proficient with the fundamentals of Design for Manufacturing/Assembly (DFMA)

ADDITIONAL REQUIREMENTS:

• Willingness to travel on occasion in support of testing
• Willingness to work extended hours and weekends as needed to resolve critical technical issues

COMPENSATION AND BENEFITS:

Pay Range:
Level 1: $100,000.00 - $130,000.00
Level 2: $115,000.00 - $160,000.00

Base salary is just one part of your total rewards package at the company. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees accrue paid sick leave pursuant to Company policy which satisfies or exceeds the accrual, carryover, and use requirements of the law.

ITAR REQUIREMENTS:

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

the company is an Equal Opportunity Employer; employment with the company is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.