Mission
To straighten metal castings to meet dimensional tolerances and customer specifications. Straightens both large and small parts.
Principal Accountabilities
Objective: to mechanically correct non-conforming dimensions that require checking per specifications.
Typical Activities
- Measures and inspects castings to verify appropriate tolerances and identify discrepant tolerances; checks tech cards and CMM dimensional reports; may prestraighten casting prior to dimensional check.
- Determines the most effective method of making straightening repairs to castings.
- Straightens castings using manual tools, profile templates and power presses; preheats castings before placing in press; rounds parts with power or manual tools.
- Straightens castings using the hot straightening process; fixtures parts for heat treat (TBO only)
- Creates custom press blocks and tools as needed.
- Works closely with Dimensional Inspectors and Engineering personnel to resolve dimensional problems.
- Casting Acceptance.
Objective: to determine dimensional acceptability to tolerances.
Typical Activities
- Adheres to plant and department safety rules.
- Safely operates all equipment and tools.
- Identifies and reports safety problems.
- Performs other tasks as directed.
Objective: to take responsibility for and demonstrate safe work practices.
Training
- Training is provided on the job.
- Completion of PCC's Forklift Driving Safety Certification Training may be required.
Entry Qualifications
- Casting straightening skills or closely related metal straightening/fabricating skills, is preferred.
OR
An equivalent amount of classroom training and work experience.
- Ability to read, interpret, and follow specifications on Tech Cards, blueprints, and drawings.
- Ability to read dimensional tools.
- Ability to work independently and solve problems.
- Ability to lift and/or maneuver objects weighing fifty to eighty pounds and occasionally up to one hundred pounds.
- Ability to work in difficult working conditions which may include exposure to noise, dust, chemicals, temperature extremes and other elements for extended periods of time