STAFF THERMAL POWER SIMULATION ENGINEER

TE Connectivity; Middletown Township (PA); Híbrido; USD 145.000 - 181.000; Jornada completa

Ventajas ofrecidas por este puesto de trabajo

Health insurance

401(k)

Disability insurance

Employee stock purchase plan

Paid time off

Descripción de la vacante

TE Connectivity Ltd. is seeking a Staff Thermal Power Simulation Engineer to lead thermal and thermo-mechanical analyses for connector/busbar products.

You will translate complex CAD geometries into efficient FEA models and drive design choices using Ansys and LS-DYNA simulations. Applicants should have a strong background in mechanical or electrical engineering, 10+ years in industry, and experience with data center products.

Formación

• Experience leading thermal simulation development for complex assemblies.
• Ability to translate design concepts into robust FEA models.
• Experience validating simulations with test data and correlations.
• Familiarity with DOE and optimization techniques.

Responsabilidades

• Lead development and implementation of thermal simulation models.
• Perform temperature distribution calculations across systems.
• Support design optimization through thermo-mechanical analysis.
• Collaborate with design, manufacturing and testing teams to align analyses with tests.
• Create and present technical papers and forums to expand TE expertise.

Conocimientos

Thermal simulation

FEA

Ansys Workbench

Python

Educación

B.S. in Mechanical or Electrical Engineering

Herramientas

LS-DYNA

HyperMesh

Simufact

MATLAB/Simulink

Descripción del empleo

Job Title: STAFF THERMAL POWER SIMULATION ENGINEER

At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.

Job Description:

Job Overview

TE Connectivity Ltd. Is a $16 billion global technology and manufacturing leader creating a safer, sustainable, productive, and connected future. For more than 75 years, our connectivity and sensor solutions, proven in the harshest environments, have enabled advancements in transportation, industrial applications, medical technology, energy, data communications, and the home. With 80,000 employees, including more than 8,000 engineers, working alongside customers in approximately 140 countries, TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com

• Executes complex simulations to optimize design and manufacturing.
• Provides recommendations to design team on system or connector design to meet customer requirements.
• Supports the development of design standards to improve design right first time, speed to a customer solution.
• Build internal collaborative technical stakeholders to expand peer network reviews and builds functional expertise to applied product.
• Identify and contribute to technical papers, presentations and forums that will expand TE technical confidence in recognized industry experts.

Job Requirements

• Leading the development and implementation of complex Thermal simulation models to optimize manufacturing, designs or processes. (thermal simulation of current carrying products like connectors busbars, cable assemblies)
• Perform calculation & simulation on temperature distribution over system
• Conducted thermo-mechanical and structural simulations to support design optimization, material selection, and validation from concept to production
• Proficient in simplifying complex CAD geometries for efficient structural and thermal simulation analyses
• In-depth knowledge of mechanical design, conductive and convective heat transfer, and fluid flow mechanics
• Collaborate with designer, manufacturing, and testing teams to correlate FEA results with physical testing
• Experience with DOE (Design of Experiments) and optimization techniques
• Directing cross-functional teams to address and resolve intricate design and manufacturing issues.
• Analyzing complex simulation results to identify areas for improvement and driving design or process changes.
• Create simulation models to achieve optimal accuracy for our products and customers.
• Validate concept designs using simulation, test and correlation to customer performance requirements.
• Deploy FEA Techniques – implicit and explicit approach, using Software tools like Ansys Work Bench, LSDyna, Hypermesh, Simufact, Digimat etc…
• Translate actual challenge to Finite Element Analysis (FEA) model, interpret analysis results and select best solution which includes linear & non-linear analysis under different physics.
• Align with Thermal COE to monitor and evaluate simulation software capabilities including industry trends.
• Collaborate with design & validation teams to enhance the design optimization.
• Understanding the influence/impact activities on financial decision.

What your background should look like

• B.S. in Mechanical or Electrical engineering
• Knowledge of product, design processes and methodology.
• Proficiency in state-of-the‑art
• FEA- ANSYS WORKBENCH, LS-DYNA, HYPERMESH, SIMUFACT, MOLDEX3D, Q3D, OPTISLANG, ICEPAK MAXWELL, Ansys HFSS System simulations- MATLAB & SIMULINK
• CAD tools- PTC Creo, Space Claim.
• Programming language - Python, Microsoft VB-script,
• Proficiency in use of MS Office tools.
• Knowledge of associated manufacturing processes (molding, stamping, plating, crimping & assy).
• Knowledge of soldering, crimping & welding technologies.
• Technical paper publications & applying for patents.

• 10 years of industry experience.
• Expertise in Ansys Workbench.
• Experience on data center products such as connector products and busbar assemblies
• Knowledge on material science (Metals, Resins & hyper elastic material)
• Correlation of Test and simulation data / results.
• Expertise on CAE tools, Optimization techniques, and testing methods.
• Implementing of LEAN / 6 Sigma / Kaizen techniques on processes and projects.

Competencies

Values: Integrity, Accountability, Inclusion, Innovation, Teamwork

ABOUT TE CONNECTIVITY

TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more.

COMPENSATION

• Competitive base salary commensurate with experience: $145,000 – $181,000 (subject to change dependent on physical location)
• Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.
• Total Compensation = Base Salary + Incentive(s) + Benefits

BENEFITS

• A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.

EOE, Including Disability/Vets

IMPORTANT NOTICE REGARDING RECRUITMENT FRAUD

TE Connectivity has become aware of fraudulent recruitment activities being conducted by individuals or organizations falsely claiming to represent TE Connectivity. Please be advised that TE Connectivity never requests payment or fees from job applicants at any stage of the recruitment process. All legitimate job openings are posted exclusively on our official careers website at te.com/careers, and all email communications from our recruitment team will come only from actual email addresses ending in @te.com. If you receive any suspicious communications, we strongly advise you not to engage or provide any personal information, and to report the incident to your local authorities.

Job Locations:

3101 FULLING MILL RD
MIDDLETOWN, Pennsylvania 17057-3172
United States

Posting City: MIDDLETOWN

Job Country: United States

Travel Required: 10% to 25%

Workplace Type: Hybrid

External Careers Page: Engineering & Technology