Staff Technician, Air Vehicle Systems (r4892) Hardware

Front Door Defense; Dallas (TX); On-site; USD 46,838 - 70,257; Full time

Benefits offered by this job

Bonus

Benefits

Equity

Job summary

Shield AI in Dallas is seeking an Air Vehicle Mechanical and Fluid Systems Technician to support the fabrication, instrumentation, and testing of new aerospace products. This hands-on role is ideal for someone with deep aircraft systems experience and a passion for prototyping.

You will construct air vehicle systems per engineering drawings, support design and fabrication of new products, install sensors, route cabling, and perform mechanical testing.

Qualifications

• 4-6 years of experience in aircraft maintenance, prototype fabrication, test stand design & fabrication.
• Proficient in metallic and mechanisms fabrication, bearing install & removal.
• Hands-on experience in machine shop operations, including manual and/or CNC tools.
• Ability to read engineering drawings, schematics, and detailed work instructions.
• Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
• Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.
• Ability to obtain a S//SAR level security clearance desired.

Responsibilities

• Construct and assemble air vehicle systems and subsystems such as landing gear, mechanisms, fluid systems, test articles in alignment with engineering drawings, engineering instructions, and CAD models.
• Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.
• Work with aerospace-grade materials and perform component repairs using industry-standard techniques and tools.
• Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed.
• Install strain gauges, thermocouples and various sensors according to precise instrumentation schematics.
• Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.
• Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.
• Document test outcomes clearly and report anomalies or irregularities in a timely manner.
• Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas.
• Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.
• Source and manage inventory for parts and equipment needed for component repair or replacement.

Skills

Aircraft maintenance

Prototype fabrication

Test stand design

Machine shop operations

Engineering drawings

Reading schematics

Field instrumentation

Tools

CNC tools

Manual tools

DAQ systems

Job description

Staff Technician, Air Vehicle Systems (R4892)

Lead hands-on fabrication and testing of air vehicle systems for prototypes

Location: Dallas, Texas

Compensation: $34 - 51 USD / hour

About The Role

Air Vehicle Mechanical And Fluid Systems Technician

Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI's technology actively supports operations worldwide.

Job Description:

We are seeking a highly skilled Air Vehicle Mechanical and Fluid Systems Technician to support the fabrication, instrumentation, and testing of new aerospace products. This role is ideal for a hands-on builder who thrives in dynamic environments, has deep experience working with aircraft systems and fabrication methods, and has a background in machine shop operations and product prototyping.

You will be a key contributor in helping bring cutting-edge designs to life, playing a vital role in everything from early-stage prototype development to detailed testing and validation of final assemblies.

What you'll do:

• Construct and assemble air vehicle systems and subsystems such as landing gear, mechanisms, fluid systems, test articles in alignment with engineering drawings, engineering instructions, and CAD models.
• Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.
• Work with aerospace-grade materials and perform component repairs using industry-standard techniques and tools.
• Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed.
• Install strain gauges, thermocouples and various sensors according to precise instrumentation schematics.
• Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.
• Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.
• Document test outcomes clearly and report anomalies or irregularities in a timely manner.
• Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas.
• Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.
• Source and manage inventory for parts and equipment needed for component repair or replacement.

Required qualifications:

• 4-6 years of experience in aircraft maintenance, prototype fabrication, test stand design & fabrication.
• Proficient in metallic and mechanisms fabrication, bearing install & removal.
• Hands-on experience in machine shop operations, including manual and/or CNC tools.
• Ability to read engineering drawings, schematics, and detailed work instructions.
• Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
• Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.
• Ability to obtain a S//SAR level security clearance desired.

Preferred qualifications:

• Familiarity with a variety of mechanical systems (e.g., hydraulic actuators, pumps, fluids, load frames, DAQ systems).
• Experience in aerospace, automotive, defense, or high-performance prototyping environments.
• Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal or similar interfaces.
• Able to work independently and adapt quickly to changing technical needs.

$34 - $51 an hour

Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.