Staff Process Engineer

101 Bloom Energy; United States; On-site; USD 112,000 - 162,000; Full time

Job summary

Bloom Energy seeks a Staff Process Engineer, Manufacturing to lead validation and optimization of high-volume furnace processes in a fast-paced on-site role in Fremont, CA. The role reports to the Director of Process Engineering and drives cost reduction and process improvements across production, maintenance and quality teams.

The ideal candidate has 5–6 years in high-volume manufacturing with hands-on process and sustaining experience, plus deep knowledge of high-temperature thermal processes

Qualifications

• B.S. degree in Engineering (Physics, Material, or Mechanical).
• Master or Ph.D. preferred.
• 5-6 years' experience in high volume manufacturing environments, with hands-on process engineering, manufacturing engineering, and sustaining experience.
• Expertise in gas furnace or high-temperature thermal process in high volume manufacturing is preferred.
• Deep understanding of sintering mechanisms and thermal/mechanical behavior of ceramics in extreme environments.
• Strong mechanical aptitude and demonstrated ability to understand interaction of hardware and process as they affect the final product.
• Demonstrated experience owning a process module in both a development environment and high-volume manufacturing environment, along with a proven track record of defining processes and procedures for manufacturing.
• Demonstrated track record of solving manufacturing yield problems.
• Methodical approach to process development with depth in data analysis associated with SPC, DOE, pFMEA, fishbone analysis.
• Working knowledge of data analysis software such as JMP is a plus.

Responsibilities

• Lead process validation and optimization for existing and future products in high-volume manufacturing environment
• Lead process characterization and qualification (DOE, SPC, PFMEA)
• Drive yield improvement and cost reduction initiatives
• Develop and sustain process operating procedures and related documentation
• Work closely with production, equipment engineering, maintenance and quality engineering to resolve yield, quality and throughput issues
• Drive Process improvement and cycle time reduction and defect reduction task forces in high volume manufacturing
• Implement lean manufacturing principles to optimize cycle time, reduce waste, and improve overall equipment effectiveness
• Collaborate with NPI, equipment engineering and production on new equipment/product to ensure seamless pilot run and production ramp
• Provide guidance to Shift Engineers and Process Technicians for respective process area and projects
• Collaborate with automation and IT teams to integrate furnace control systems and MES for real time process monitoring and data collection
• Develop MES dashboards and alerts for process deviations, downtime and KPI tracking
• Support paperless manufacturing initiatives and digital workflows related to furnace operations

Skills

Process engineering

High-volume manufacturing

DOE and SPC

PFMEA

Education

B.S. in Engineering

Master or Ph.D. preferred

Tools

JMP

Job description

At Bloom Energy, our vision for a world powered by clean, reliable, and affordable energy is more than just a dream-we're making it reality. For over two decades, we've been at the forefront of the global energy transition, pioneering solutions that empower critical industries to thrive in a rapidly digitizing, energy-intensive world. From revolutionizing power for AI-driven data centers to ensuring resilience for hospitals, electric grids, manufacturing facilities, and utilities, our solid oxide fuel cell (SOFC) and solid oxide electrolyzer (SOEC) technologies are redefining what's possible by delivering energy abundance for all. With more than 30,000 fuel cell modules deployed worldwide, we are the trusted partner for Fortune 100 companies and innovators alike. Our cutting-edge solutions enable unparalleled "time-to-power" capabilities, reliability, and sustainability, ensuring our customers remain ahead in a world where soaring energy demand and intensifying energy scarcity are rapidly becoming the new norm. At Bloom, we thrive on collaboration, bold thinking, and relentless innovation. We believe that, together, we can create a brighter, more sustainable future while tackling the most pressing challenges of the 21st century. We are looking for a Staff Process Engineer, Manufacturing to join our team in one of today's most exciting technologies. This role will report to Director, Process Engineering and based in Fremont, CA. This is a fully on-site, in office role 5 days a week.

Role and Responsibilities:

• Lead process validation and optimization for existing and future products in high-volume manufacturing environment
• Lead process characterization and qualification (DOE, SPC, PFMEA)
• Drive yield improvement and cost reduction initiatives
• Develop and sustain process operating procedures and related documentation
• Work closely with production, equipment engineering, maintenance and quality engineering to resolve yield, quality and throughout issues
• Drive Process improvement and cycle time reduction and defect reduction task forces in high volume manufacturing
• Implement lean manufacturing principles to optimize cycle time, reduce waste, and improve overall equipment effectiveness
• Collaborate with NPI, equipment engineering and production on new equipment/product to ensure seamless pilot run and production ramp
• Provide guidance to Shift Engineers and Process Technicians for respective process area and projects
• Collaborate with automation and IT teams to integrate furnace control systems and MES for real time process monitoring and data collection
• Develop MES dashboards and alerts for process deviations, downtime and KPI tracking
• Support paperless manufacturing initiatives and digital workflows related to furnace operations

Skills and Experience:

• B.S. degree in Engineering (Physics, Material, or Mechanical)
• Master or Ph.D. preferred
• 5-6 years' experience in high volume manufacturing environments, with hands-on process engineering, manufacturing engineering, and sustaining experience
• Expertise in gas furnace or high-temperature thermal process in high volume manufacturing is preferred
• Deep understanding of sintering mechanisms and thermal/mechanical behavior of ceramics in extreme environments
• Strong mechanical aptitude and demonstrated ability to understand interaction of hardware and process as they affect the final product
• Demonstrated experience owning a process module in both a development environment and high-volume manufacturing environment, along with a proven track record of defining processes and procedures for manufacturing
• Demonstrated track record of solving manufacturing yield problems
• Methodical approach to process development with depth in data analysis associated with SPC, DOE, pFMEA, fishbone analysis
• Working knowledge of data analysis software such as JMP is a plus

Bloom Energy is an equal opportunity employer and makes employment decisions on the basis of merit. We are committed to compliance with all applicable laws providing equal employment opportunities. All qualified applicants, will receive consideration for employment without regard to race, sex, color, religion, national origin, protected veteran status, or on the basis of disability. Bloom Energy makes reasonable accommodations, consistent with applicable laws, for the known physical or mental limitations of an otherwise qualified applicant or employee with a disability, who can perform the essential job functions, unless undue hardship would result. Bloom Energy is committed to fair and equitable compensation practices. The total compensation for this position includes standard company benefits and is based on various factors including, but not limited to, relevant skills and experience.

#LI-JS1 Salary Ranges: $112,300.00 - $161,700.00

Bloom Energy's mission is to make clean, reliable energy affordable for everyone in the world. With roots in NASA's Mars Program, the company's founder, chairman, and Chief Executive Officer, Dr. K.R. Sridhar, developed an innovative fuel cell technology that is shifting the energy paradigm and redefining the electric power market. The Bloom Energy Server is a distributed electric power solution built for the digital age and capable of delivering highly reliable, uninterrupted, 24x7 constant power that is also clean and sustainable. Bloom's unique on-site power generation systems are among the most efficient on the planet, providing significantly reduced operating costs and producing dramatically lower greenhouse gas emissions. By generating power where it is consumed, Bloom Energy offers increased electrical reliability and improved energy security, providing a clear path to energy independence. Some of the largest companies in the world trust Bloom Energy to provide their businesses with clean, reliable and resilient energy. Bloom's customers include many Fortune 100 companies and leaders in manufacturing, data centers, healthcare, retail, higher education, utilities, and other industries. The company, headquartered in San Jose, California, is growing quickly and looking to add to its dynamic team. Stay up to date with Bloom Energy through our social channels.