Staff Process Development Engineer

Confluent Medical Technologies; Laguna Niguel (CA); On-site; USD 120,000 - 180,000; Full time

Job summary

Confluent Medical Technologies in Laguna Niguel, CA seeks a Staff Process Development Engineer to advance catheter, balloon and extrusion processes from development through validation. You will design, optimize, and qualify manufacturing methods while collaborating with cross‑functional teams to deliver robust medical devices.

The role requires 6+ years in medical device development, strong hands‑on skills with polymer processing, and expertise in AutoCAD/SolidWorks.

Qualifications

• Bachelor or MS in Mechanical or Bio Engineering.
• 6+ years in medical device development.
• Experience with catheter, balloon and extrusion of medical devices.

Responsibilities

• Lead catheter, balloon and extrusion development projects.
• Develop and validate processes; IQ/OQ/PQ.
• Create validation protocols and reports.
• Mentor engineers and report findings to cross-functional teams.
• Prepare and maintain design control documents for medical devices.

Skills

Process development

Catheter extrusion

DOE studies

Validation protocols

Cross-functional teamwork

AutoCAD

SolidWorks

Mentoring

Design reviews

Independent work

Education

Bachelor's or Master's in Mechanical or Bio Engineering

Tools

AutoCAD

SolidWorks

FTIR

DSC

MA

Job description

Confluent Medical Technologies is dedicated to working collaboratively with our customers, taking projects from rapid prototype into high volume production. Our unparalleled technical expertise, proven experience and partnership with our clients has allowed us to perfect the process necessary to deliver world‑class medical devices through innovative material science, engineering and manufacturing. Our primary capabilities include: Nitinol components, catheters, delivery systems, biomedical textiles, access kits, and guidewires. We take pride in our position as the leader in the medical technology space and are driven by a passion to create products that our clients have envisioned for their customers.

We’re looking for a Process Development Engineer, Staff to join our team in beautiful Laguna Niguel, CA. As a uniquely qualified candidate, you will:

• Work in a team environment to accomplish scientific approaches to catheter, extrusion and balloon development
• Perform process analysis, improvements and process validation (IQ/OQ/PQ)
• Develop and execute validation protocols
• Create reports and/or other communications to effectively report engineering findings
• Work with cross-functional teams to become a pivotal member of Confluent engineering team
• Develop and design new process parameters, tooling, and methods for catheters, balloons and extrusion manufacturing
• Lead new product introduction, cost reduction, and revenue generating projects
• Potentially support engineering projects or cross‑train in the area of polymer extrusion
• Optimize processes to meet manufacturing quality controls, build time, cost, yield targets
• Generate clear and concise work instructions, test methods, and visual standards
• Design and perform Process Characterization Study’s & DOE’s, support protocols and reports
• Maintain cleanliness of the work environment.
• Mentor less experienced engineers
• Perform design reviews and pre‑validation assessments to ensure the safe and environmentally sound start‑up of new processes
• Plan, schedule, conduct, and coordinate detailed phases of engineering work in part of a major project or in a total project of moderate scope

Education and Experience:

• Bachelor or Masters of Science in Mechanical or Bio Engineering.
• 6+ years of experience in medical device development
• Authoritative figure in area of expertise including catheter, balloon and extrusion of medical devices
• Experience with polymer testing methodologies such including FTIR, DSC, MA
• Proficient in medical grade polymers such as Nylon 12, PBAX, Polyurethanes, PET with knowledge and experience in polymer science
• Experience with authorship of design control documents for medical devices
• Proficient in AutoCAD to create drawings for balloons, extrusion, and tooling required in balloon development
• Ability to work independently and support multi-sites
• Strong Solidworks and AutoCAD skills
• Greenbelt or higher training is a plus
• Hands‑on experience with a variety of catheters, balloons, and extrusion production equipment
• Strong understanding of biomaterials typical to balloons: Pebax, Nylon, Polyurethanes, and PET
• Strong overall knowledge of entire field of work, complex level engineering experience
• Familiar with technical literature and standards related to area of expertise
• Extensive hands‑on experience including but not limited to thermal bonding and swagging
• Ability to work independently
• Attention to detail, professional attitude, team player

We regret that we are unable to sponsor employment visas or consider individuals on time‑limited visa status for this position.

Confluent Medical Technologies is an equal opportunity employer.

Only qualified candidates will be contacted.