Staff Mechanical Engineer, Power System Battery Pack Designer (R5636)

Shield AI; Boston (MA); On-site; USD 150,000 - 220,000; Full time

Benefits offered by this job

Bonus

Benefits

Equity

Job summary

Shield AI is seeking a Batterysystem mechanical lead to own all mechanical aspects of battery systems for X-BAT, the Launch and Recovery Vehicle, and associated ground equipment. You will lead enclosure design, packaging, and integration while mentoring engineers and ensuring performance and reliability across the program.

The role focuses on developing a vertically integrated battery pack design to enable top performance, reliability, and rapid procurement, with leadership across design reviews

Qualifications

• BS in Mechanical Engineering or equivalent.
• Battery design experience on large aircraft or an equivalent power system.
• 5+ years relevant experience.
• Have delivered battery power systems to market.
• Proficient with mechanical engineering development tools, simulation, and test equipment.

Responsibilities

• Define and execute the battery system external enclosure, thermal management and environmental protection for X-BAT, the Launch and Recovery Vehicle, and all ground equipment
• Design, develop, and integrate internal component packaging and retention, harness and connector integration
• Tolerance, assembly, and serviceability analysis
• Ensure system performance and reliability through rigorous system-level shock, vibration, ingress, and thermal verification
• Root cause investigate complex problems related to the mechanical package, environmental, manufacturing, etc.
• Provide mentorship, design review, and program execution leadership
• Work in a fast-paced environment

Skills

Battery design experience

Leadership

Simulation tools

Test equipment

Root cause analysis

Education

B.S. in Mechanical Engineering

Job description

Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.

Job Description:

As the Batterysystem mechanical lead, you willbe responsible forallmechanicalaspects of battery systems for X-BAT, the Launch and Recovery Vehicle, and ground equipment. Thisincludesbatteryenclosuredesign,internalcellpackagingand interconnection,qualification, integration, andrelease to manufacturing.

You will help us build a team ofworld-classengineers to support all design needs. A vertically integrated battery pack design will enable top performance, ease of integration, reliability, and rapid supply chain procurement.

What you'll do:

• Define and execute the battery system external enclosure, thermal management and environmental protection for X-BAT, the Launch and Recovery Vehicle, and all ground equipment

• Design, develop, and integrate internal component packaging and retention, harness and connector integration

• Tolerance, assembly, and serviceability analysis

• Ensure system performance and reliabilityismet through rigorousSystem-level shock, vibration, ingress, and thermalverification

• Root causeinvestigatecomplex problems related to themechanical package, environmental, manufacturing, etc.

• Provide mentorship, design review, and program execution leadership

• Work in a fast-paced environment

Required qualifications:

• You have a B.S. inMechanicalEngineering or equivalent

• Battery design experience on largeaircraft, or an equivalent power system (rocket, satellite, submarine, automotive,etc.)

• 5+ years relevant experience

• Have delivered battery power systems to market

• Proficient withmechanicalengineering development tools, simulation, and test equipment

$150,000 - $220,000 a year

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Full-time regular employee offer package:

Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package:

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed toequal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.