ESAero is seeking a self-motivated Mechanical Engineer to join our team in San Luis Obispo, CA. The engineer will assist in the multi-functional product development of new aircraft design and manufacturing, while collaborating with other engineering disciplines and project personnel.
Responsibilities and Duties:
- Create or modify 3-D models, detailed drawings, assemblies and installations, system requirements, interface/supplier control drawings, performance specifications, system checkout procedures and statements of work.
- Structural or thermal analysis of structures and systems.
- Support the creation of system requirements, trade studies, sub-component and test plans.
- Optimize designs for manufacturability (DFM), assembly (DFA), and maintainability.
- Support the creation of engineering development work orders, build guides and travelers.
- Collaborate with machinists, technicians, and manufacturing engineers to iterate quickly.
- Support and/or lead the development, test, verification, and validation of mechanical systems.
- Coordinate with internal and external integrated product teams.
- Provide manufacturing, component test and ground/flight test support.
- Utilize PDM for revision and configuration control
- Create and participate in design reviews
- Provide mentorship and technical guidance to junior engineers
- Contribute to long-term strategic planning within the discipline
Required Qualifications and Skills:
- Bachelor’s Degree - Engineering.
- Minimum 9 years of mechanical design experience
- Expert with SolidWorks and SolidWorks PDM (or similar)
- Expert at detailing drawings to include appropriate use of GD&T
- Experience with HyperWorks (or similar)
- Proficient at system integration and collaboration with multidisciplinary teams.
- Experience with Full Lifecycle Product Development
- Hands-on experience working with machine shops, integrating prototype designs, and conducting validation tests.
- Advanced understanding of structures, mechanisms, system layout, and materials
- Proficiency with the Microsoft Office Suite (Word, Excel, PowerPoint).
- Solid organizational Skills and detailed oriented
- Strong Writing Skills
- US Citizenship Required
- Willing to relocate to San Luis Obispo, CA
Desirable Qualifications and Skills:
- Fundamental understanding of other disciplines including stress, dynamics, thermal analysis, production, electronics, systems engineering, etc.
- Experience with composite design and layup
- Experience with DFM/A
- Experience transitioning a product to production
- Experience with Risk Management
- Familiarity with Military standards relating to the mechanical design of aircraft.
- Familiarity with Engineering Change Requests/Orders ECR/Os
- Experience with a gated design process/workflow
- Experience with supplier management and procurement (such as SOWs, RFPs, and/or vendor management)
Comprehensive Benefits & Perks:
- Health & Wellness: Choose from three health, dental, and vision plans - including a 100% employer-paid option covering both employees and their families.
- Paid Time Off: Enjoy 120 hours of PTO, 80 hours accrued plus an additional 40 hours of holiday break pay in addition to Christmas Eve, Christmas Day, and New Year’s Day off.
- Life Insurance: $25,000 employer-paid life insurance policy, with the option to purchase additional coverage for employees and their families.
- Supplemental Coverage: Access optional benefits such as Critical Illness, Hospital Indemnity, Accident Insurance, and Critical Illness with Skin Cancer coverage.
- Health Savings Account (HSA): Take advantage of a tax-advantaged HSA to manage medical expenses.
- Retirement Savings: 401(k) with a company match to support your financial future.
- Paid Holidays: Enjoy 9 paid holidays throughout the year.
- Work Environment: A casual dress code, complimentary snacks, and a welcoming company culture.
- Ideal Location: Work in an area that offers an outstanding quality of life - a perfect place to live, work, and play!
ESAero is an equal opportunity employer. E-Verify participation required for employment. Must present proof of authorization to work in the United States. Must be able to pass background check.