Staff Hardware Reliability Engineer (R5142)

Shieldai; Dallas (TX); On-site; USD 110,000 - 150,000; Full time

Job summary

Shield AI in Dallas, TX is seeking a Hardware Reliability Engineer to ensure robustness of VBAT flight hardware. You will lead environmental and stress testing, perform failure analysis, and collaborate with design and manufacturing to implement design-for-reliability.

You will use reliability modeling tools, participate in FMEA, review designs, identify failure modes, and drive corrective actions. Candidates should have 3+ years in hardware reliability, familiarity with PCB fabrication, and

Qualifications

• Bachelor's or Master's degree in a materials/engineering field with emphasis on reliability.
• Experience in hardware reliability, failure analysis, and environmental testing.
• Familiarity with PCB fabrication, PCBAs, and reliability modeling tools.
• Strong problem-solving, communication, and cross-functional collaboration.

Responsibilities

• Lead environmental and stress testing, including HALT and HASS, and perform failure analysis.
• Collaborate with design/manufacturing to implement design-for-reliability practices.
• Analyze test data and field returns to identify root causes and corrective actions.
• Participate in FMEA, design reviews, and supplier process assessments.
• Use reliability modeling tools to predict lifespan and drive improvements.

Skills

Problem solving

Team player

Strong communication

Growth mindset

Self-starting

Education

Bachelor's in Materials Engineering

Master's in Materials Engineering

Mechanical Engineering OR Reliability Eng

Tools

PCB fabrication

PCBAs assembly

Failure analysis

Reliability modeling

Python (NumPy, Pandas, SciPy, Plotly, Matplotlib)

Job description

Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.

Job Description:

As a Hardware Reliability Engineer at Shield AI, you will be responsible for ensuring the robustness and long-term performance of our VBAT flight hardware. You’ll work closely with design, manufacturing, and supplier chain to implement design-for-reliability best practices and perform reliability verification from concept through production.

You will lead environmental and stress testing efforts, including temperature cycling, vibration, HALT, and HASS, conduct failure analysis and materials characterization, and analyze root cause investigations for manufacturing non-conformances and field returns. You’ll participate in design reviews and FMEA activities, shape material selection and manufacturing requirements, analyze test and field data using reliability modeling tools, and help develop corrective actions and process improvements that elevate hardware reliability across the program.

• You willbe responsible fordeveloping and implementing design-for-reliability best practices, conducting rigorous testing,shaping manufacturing requirements, selecting materials,and analyzingfield datato enhance the robustness ofVBAThardware.
• Perform stress screening, environmental testing, and drive failure analysis to ensureflighthardware meets reliability and performance targets.
• Analyze designs and test results toidentifypotential failure modes and mitigations.
• Collaborate with design engineers to implement design for reliability best practicesearly in design.
• Act as a key stakeholder in reviewing and approving designs for release.
• Participate in design reviews and failure mode effects analysis (FMEA) to assess potential reliability issues.
• Investigate manufacturing non-conformances and field hardware failures todetermineroot cause.
• Travelasneeded to perform deep dives into supplier processes.
• Develop and recommend corrective actions to address identified reliability issues.
• Utilize reliability modeling and simulation tools to predictsystemperformance and lifespan.
• Stay current with industry trends, advancements, and best practices in hardware reliability engineering.
• Propose and implement process improvements to drive improvements in reliability across the program.
• Technicalbackground inmaterials science,electronics manufacturing processes(PCB fabrication and assembly), hardware reliability concepts, andenvironmentaltest practices.
• Candidate must be self-starting and come with a growth mindset, with excellent problem-solving skills and attention to detail.
• Bachelor's degree in Materials Engineeringpreferred.Degrees in MechanicalORReliability Engineeringalso are acceptable.
• Familiarity with electronics (PCBs, PCBAs, electronic components) and moving mechanical assemblies.
• Team-playerwith clear and concise written and oral communication skills.
• Experience working with interdisciplinary teams to execute product design from concept to production.
• Experience with the project management of technical projects.
• Proficiencyin Python, including NumPy, Pandas, SciPy,Plotly, and Matplotlib.
• Familiarity with relevant industry standards, including IPC, JEDEC, AIAA, AEC, MIL, and SMC standards.
• Ability to obtain a S//SAR level security clearance desired.
• Master's degree in Materials Engineeringpreferred. Degrees in Mechanical ORReliability Engineeringalso are acceptable.
• 3+ years of experience in hardware reliability engineering, preferably with a focus onaerospace or automotiveapplications.
• Proficiencyin failure analysis techniques and materials characterization methods
• Experience with environmental testing, including temperature cycling, vibration, highly accelerated limit testing (HALT), andhighly-acceleratedstress screening (HASS).
• Familiarity with PCB fabrication, SMT, and polymerics application manufacturing processes
• Significant knowledge of reliability engineering principles, methods, and tools

#LI-JM2

#LD

Full-time regular employee offer package:

Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package:

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits.

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed toequal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

###