Staff Flight Controls Engineer

Empirical Systems Aerospace, Inc. (ESAero)

San Luis Obispo (CA)

On-site

USD 140,000 - 175,000

Full time

14 days+

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Benefits offered by this job

Health insurance plans

120 hours of PTO

401(k) with company match

Casual dress code

Complimentary snacks

Job summary

A leading aerospace engineering firm is seeking an experienced Staff Flight Controls Engineer in San Luis Obispo, CA. This role will involve developing advanced control systems for various aircraft, including eVTOL and CTOL types. Candidates should have extensive experience in flight controls simulation, rotorcraft and UAS design, and a Bachelor’s degree in aerospace engineering. The company offers a comprehensive benefits package and a competitive salary range of $140,000 - $175,000 annually.

Qualifications

10+ years of flight controls and simulation engineering experience.
Experience in UAS and manned aircraft design.
Proven understanding of complex aircraft dynamics.

Responsibilities

Development of complex VTOL flight dynamics simulations.
Design and implementation of flight controls and guidance laws.
Development of flight test maneuvers.

Skills

Flight controls engineering

Rotorcraft experience

Simulation engineering

UAS design

Adaptive control

Education

Bachelor’s degree in aerospace engineering or equivalent

Tools

Control system simulation

Embedded real-time control system

Job description

Job Summary:

ESAero is seeking an experienced Staff Flight ControlsEngineer with rotorcraft and flight test experience to join our team in San Luis Obispo, CA. The engineer will lead and support the simulation and development of advanced control systems for unique configuration aircraft including multi-propulsor eVTOL and CTOL aircraft at all scales (VTOL sUAS to eVTOL manned platforms, research platforms, CTOL Distributed Electric Propulsion aircraft). This is a multi-functional role that will require candidates to be involved in all phases of design and development of new platforms collaborating with other engineering disciplines and project personnel.

Development of complex VTOL flight dynamics simulations with high fidelity rotor dynamics
Design, development, and implementation of optimal and adaptive flight controls and guidance laws for reconfigurable aircraft
Development of flight test maneuvers for system verification and identification
System identification in time a frequency domain

Required Qualifications and Skills:

Bachelor’s degree in aerospace engineering or equivalent.
10+ years of flight controls andsimulation engineering experience.
Experience in UAS and manned aircraft design
Proven understanding of complex aircraft dynamics (aero, structures, control)
Experience simulating non-linear complex aircraft sub-systems and systems
Experience with frequency and time domain system analysis
Control system simulation, implementation, test, and verification experience
Familiarity with implementation of embedded real-time control system
Familiarity with system identification of aircraft from flight test
Familiarity with FAA and Military standards relating to the control system design for aircraft.
Familiarity with Risk Management
Fundamental understanding of other disciplines (Aerodynamics, Structures, Electrical Eng., Embedded systems)

Desired Qualifications and Skills:

Master’s degree in aerospace engineering or equivalent and
15+ years of flight controls andsimulation engineering experience.
Experience with non-linear controls and analysis (adaptive control, neural networks, machine learning)
Experience with implementation of embedded real-time control systems
Experience designing to FAA and Military standards relating to the control system design for aircraft.
Experience with system identification of aircraft from flight test
Experience with Risk Management

Comprehensive Benefits & Perks:

Health & Wellness: Choose from three health, dental, and vision plans - including a 100% employer-paid option covering both employees and their families.
Paid Time Off: Enjoy 120 hours of PTO, 80 hours accrued plus an additional 40 hours of holiday break pay in addition to Christmas Eve, Christmas Day, and New Year’s Day off.
Life Insurance: $25,000 employer-paid life insurance policy, with the option to purchase additional coverage for employees and their families.
Supplemental Coverage: Access optional benefits such as Critical Illness, Hospital Indemnity, Accident Insurance, and Critical Illness with Skin Cancer coverage.
Health Savings Account (HSA): Take advantage of a tax-advantaged HSA to manage medical expenses.
Retirement Savings: 401(k) with a company match to support your financial future.
Paid Holidays: Enjoy 9 paid holidays throughout the year.
Work Environment: A casual dress code, complimentary snacks, and a welcoming company culture.
Ideal Location: Work in an area that offers an outstanding quality of life - a perfect place to live, work, and play!

Company Overview:

Empirical Systems Aerospace, Inc (ESAero) is a leader in aerospace engineering, product development, and manufacturing, dedicated to delivering high-quality, innovative, and cost-effective solutions to the industry. We specialize in cutting-edge system design, rapid product development, precision manufacturing, comprehensive testing, and technology demonstrations to support the evolving needs of the aerospace community. Committed to excellence, on-time delivery, and continuous growth, we invest in infrastructure to expand our manufacturing and aftermarket capabilities while maintaining the highest standards of engineering services.

At ESAero, we don’t just build products, we engineer solutions that propel

the aerospace industry forward.

**This position is fully on-site at ESAero in San Luis Obispo, CA**

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ESAero is an equal opportunity employer.

E-Verify participation required for employment.

Must present proof of authorization to work in the United States.

Must be able to pass background check and drug test.

Pay Range: $140,000- $175,000 Salary Exempt

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