Staff Engineer, Mechanical - Harness Design (R4594)

Shield AI; Boston (MA); On-site; USD 136,730 - 205,096; Full time

Benefits offered by this job

Bonus

Benefits

Equity

Job summary

A cutting-edge technology firm in Boston is seeking a Staff Harness Design Engineer. This role requires leading the design of wire harnesses for autonomous UAVs and involves collaboration with cross-functional teams. Candidates must possess a Bachelor's degree in a relevant field and over 8 years of experience in harness design. The position offers a competitive salary ranging from $136,730 to $205,096, along with benefits and equity options.

Qualifications

• 8+ years of experience in wire harness design for aerospace or robotics.
• Expertise in GD&T, tolerance stack-ups, and IPC/WHMA-A-620 standards.
• Ability to independently lead cross-functional teams.

Responsibilities

• Lead design of wire harnesses and cable assemblies for autonomous UAVs.
• Own harness design process: concept, 3D CAD routing, analysis, and drawing release.
• Prototype and test harnesses in dynamic, mission-critical environments.

Skills

Wire harness design for aerospace

3D CAD modeling (NX or CATIA)

Electrical schematics

Hands-on harness fabrication

Mentoring engineers

Education

Bachelor’s degree in Electrical, Mechanical, or Aerospace Engineering

Tools

EWIS design software (Zuken, Capital)

Teamcenter or similar PLM systems

Job description

Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.

Job Description

Shield AI is seeking a Staff Harness Design Engineer with deep expertise in harness design to support the development of our next-generation autonomous UAV platform. In this high-ownership role, you will lead the architecture, design, and development of precision wire harnesses and cable assemblies that are critical to mission success.

What you’ll do

• Lead design of wire harnesses and cable assemblies for autonomous UAVs
• Own harness design process: concept, 3D CAD routing, analysis, and drawing release
• Perform electrical and environmental analysis for harness reliability
• Prototype and test harnesses in dynamic, mission‑critical environments
• Collaborate with avionics, systems, and manufacturing teams for integration
• Mentor engineers and drive harness design best practices

Required qualifications

• Bachelor’s degree in Electrical, Mechanical, or Aerospace Engineering
• 8+ years in wire harness design for aerospace or robotics
• Strong CAD skills (NX or CATIA preferred) for 3D harness modeling
• Experience using EWIS design software (Zuken, Capital, etc.)
• Expertise in GD&T, tolerance stack‑ups, and IPC/WHMA‑A‑620 standards
• Experience with electrical schematics and connector selection
• Hands‑on experience with harness fabrication or testing
• Ability to work independently and lead in fast‑paced, cross‑functional teams
• A demonstrated record of working hard, being trustworthy, holding yourself to high standards, and being kind to others

Preferred qualifications

• Experience designing harnesses for UAVs, aircraft, or spacecraft
• Familiarity with EWIS compliance and RTCA DO‑160 testing
• Proficiency in failure mode analysis (FMEA) and root cause investigations
• Knowledge of Teamcenter or similar PLM systems

$136,730 - $205,096 a year

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Full‑time regular employee offer package:

Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package:

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part‑time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed toequal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.