Job Title
Staff Engineer, THV Manufacturing
- Staff Engineer I, THV Manufacturing
- Staff Engineer II, THV Manufacturing
- Staff Engineer III, THV Manufacturing
Role Level
Individual Contributor
Supervisor/Manager Title
Senior Global Manager, Manufacturing Engineer
Job Location & Environment
Irvine, CA
Job Description Summary
The Staff Engineer, THV Manufacturing will serve as a main interface between R&D and commercial manufacturing, contribute to the THV valve product life cycle from Early Human Use to commercialization, and the development of new or optimized manufacturing processes.
Job Responsibilities
- Technical engineering support for THV devices to ensure processes are characterized and scaled up by utilizing new technology and standard work.
- Partner with Quality and R&D Engineers to develop and validate critical processes in the Development and Operations environment. Lead in the identification and ensure implementation of opportunities to optimize/improve manufacturing processes including using engineering methods (e.g., SIX Sigma and LEAN methods) employing technical design skills to redesign/design of and ensure equipment, tools, fixtures, etc. are up to standards.
- Develop training and documentation materials (e.g., work instructions) for production to enable the seamless knowledge transfer of project and manufacturing processes.
- Equipment, tooling and fixture design support and selection for Development and Operations activities, including cost assessment, cost reductions and product reliability improvement.
- Technical quality support for design qualifications, design transfer, activities for Regulatory submissions, product and process development and implementation of design control documents, and approval of product/process change.
- Analyze and resolve medium to complex Manufacturing and Compliance issues (e.g., CAPA, non-conformances, audit observations).
- Execute manufacturing support tasks; give instruction to engineers/ technicians on conducting tests; train engineers/ technicians and provide feedback; and coordinate engineer/ technician work.
- Train, coach, and guide lower-level employees on critical procedures.
- Lead and establish medium to complex project plans to ensure deliverables are completed to customers expectations, using project management tools (e.g., Project Plan, Risk Analysis, etc.).
- Drive the development and manage the execution of complex experiments and tests (including writing and executing protocols) to qualify and validate manufacturing processes; analyze results, make recommendations, and develop reports.
- Technical management of Development and Manufacturing-related team projects.
Qualifications
Required Education and Experience
- A Bachelor of Science degree in Mechanical or Biomedical Engineering (or equivalent engineering degree) is required.
- Master of Science degree in Engineering preferred.
- Minimum of 6+ years' experience in Medical Device Development or Manufacturing environment is required. Level I, II, III DOE.
- Knowledge of equipment qualification and design verification, process validation in the medical device industry or other regulated industries is required.
- Understanding of statistical techniques is required and must be able to effectively articulate (verbally and in writing) results and conclusions to technical and non-technical personnel.
Preferred Qualifications
- Medical device manufacturing experience in heart valves, stents, catheters, delivery systems and/or interventional access devices is preferred.
- Project Management Certification.
- Six Sigma Green Belt and/or Lean Mfg Certification.
Skills And Abilities Required For This Job
- Must be able to take initiative, report activities to supervisor and have the ability to conduct hands-on work with minimal leadership.
- Must be able to work effectively and collaborate within cross-functional teams.
- Must take initiative, communicate status and objectives and be able to conduct hands-on work.
- Effective communication and project management skills are required.
- Must be able to handle multiple tasks with high attention to detail.
- Must have strong documentation skills.
- Knowledge of and experience in compliance with GMP and Regulatory procedural standards in a medical device environment
- Strong interpersonal and intercultural skills are required.
- Ability to work across various time zones and to travel up to 20%.