Staff Engineer Advanced Manufacturing

Kennametal Stellite Inc.; Northern (KY); Hybrid; USD 110,000 - 150,000; Full time

Job summary

Kennametal Inc. invites a Staff Engineer – Controls and Automation to advance automation across our manufacturing facilities.

You will develop and troubleshoot industrial control systems, PLC programs, robotics, and motion control to boost safety, quality, throughput, and cost efficiency. The ideal candidate has 10+ years in controls or electrical engineering, hands-on experience with Allen-Bradley/Rockwell and Siemens platforms, and can lead cross‑functional teams in a fast‑paced, multi-site

Qualifications

• Bachelor's degree in Controls Engineering, Electrical Engineering, Mechatronics, or a related technical field required.
• Preferred minimum of 10 years of practical experience in controls engineering, electrical engineering, automation, or related manufacturing environments.
• Extensive experience with industrial control systems and PLC programming.
• Strong knowledge of industrial robotics, automated material handling systems, servo systems, VFDs, motion control, and industrial networking.
• Experience with machine safety systems and safety PLCs required.
• Hands-on experience working with industrial manufacturing equipment.
• HMI/SCADA development and troubleshooting experience preferred.
• Strong troubleshooting and analytical problem-solving skills.
• Excellent verbal and written communication skills.
• Ability to prioritize multiple tasks and manage time effectively.
• Ability to work independently and as part of a cross-functional team in a fast-paced manufacturing environment.
• Willingness to support multiple manufacturing locations as business needs require.

Responsibilities

• Support, develop, troubleshoot, and improve industrial control systems and automated manufacturing equipment.
• Program and troubleshoot PLCs using platforms such as Allen-Bradley/Rockwell Automation, Siemens, or similar systems.
• Diagnose and resolve issues involving controls, sensors, motors, drives, relays, safety circuits, control panels, and electrical systems.
• Ensure control and electrical systems comply with applicable engineering and safety standards.
• Support the installation, commissioning, startup, and qualification of new equipment and automated systems.
• Collaborate with equipment suppliers and system integrators on the design, implementation, and troubleshooting of automation solutions.
• Lead or support automation projects focused on improving safety, quality throughput, reliability, and manufacturing costs.
• Partner with electricians, maintenance technicians, manufacturing engineers, and operations personnel to identify improvement opportunities and implement solutions.
• Provide technical support, training, and mentoring to engineers and technical personnel.
• Support equipment and process transfers while driving automation standardization across the organization.
• Develop and maintain electrical schematics, control documentation, I/O lists, and system documentation.
• Ensure appropriate documentation is completed and maintained for all new and modified equipment.
• Travel up to 25%, depending on project activity and support requirements across manufacturing facilities.

Skills

Controls engineering

Electrical engineering

Mechatronics

PLC programming

Robotics

Motion control

Industrial networking

Safety systems

HMI/SCADA

Education

Bachelor's degree in Controls Engineering

Bachelor's degree in Electrical Engineering

Bachelor's degree in Mechatronics

Tools

Allen-Bradley/Rockwell Automation

Siemens

SCADA systems

Job description

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With over 85 years as an industrial technology leader,Kennametal Inc.delivers productivity to customers through materials science, tooling and wear-resistant solutions. Customers across aerospace and defense, earthworks, energy, general engineering and transportation turn toKennametalto help them manufacture with precision and efficiency. Learn more at kennametal.com . Follow @Kennametal: Instagram, Facebook, LinkedIn and YouTube.

Job Title: Staff Engineer – Controls and Automation

Location: Orwell, OH (Primary Location)
While the primary location for this position is Orwell, OH, we will also consider qualified candidates for opportunities in Rogers, AR; Asheboro, NC; and Bedford, PA.

Job Summary:
Kennametal has an opening for an experienced professional in Controls Engineering, Electrical Engineering, or Mechatronics to support and advance automation initiatives within our manufacturing facilities. The ideal candidate will possess extensive hands-on experience with industrial control systems, PLC programming, robotics, automated material handling systems, motion control, industrial networking, and machine safety systems.

This role is responsible for developing, troubleshooting, maintaining, and improving automated manufacturing equipment while supporting strategic automation projects focused on safety, quality, productivity, reliability, and cost reduction. The successful candidate will demonstrate strong technical expertise, excellent troubleshooting abilities, effective communication skills, and the ability to work both independently and collaboratively in a fast-paced manufacturing environment.

Key Job Responsibilities:

• Support, develop, troubleshoot, and improve industrial control systems and automated manufacturing equipment.
• Program and troubleshoot PLCs using platforms such as Allen-Bradley/Rockwell Automation, Siemens, or similar systems.
• Diagnose and resolve issues involving controls, sensors, motors, drives, relays, safety circuits, control panels, and electrical systems.
• Ensure control and electrical systems comply with applicable engineering and safety standards.
• Support the installation, commissioning, startup, and qualification of new equipment and automated systems.
• Collaborate with equipment suppliers and system integrators on the design, implementation, and troubleshooting of automation solutions.
• Lead or support automation projects focused on improving safety, quality throughput, reliability, and manufacturing costs.
• Partner with electricians, maintenance technicians, manufacturing engineers, and operations personnel to identify improvement opportunities and implement solutions.
• Provide technical support, training, and mentoring to engineers and technical personnel.
• Support equipment and process transfers while driving automation standardization across the organization.
• Develop and maintain electrical schematics, control documentation, I/O lists, and system documentation.
• Ensure appropriate documentation is completed and maintained for all new and modified equipment.
• Travel up to 25%, depending on project activity and support requirements across manufacturing facilities.

Education, Work Experience, Skills, Certificates

• Bachelor's degree in Controls Engineering, Electrical Engineering, Mechatronics, or a related technical field required.
• Preferred minimum of 10 years of practical experience in controls engineering, electrical engineering, automation, or related manufacturing environments.
• Extensive experience with industrial control systems and PLC programming.
• Strong knowledge of industrial robotics, automated material handling systems, servo systems, VFDs, motion control, and industrial networking.
• Experience with machine safety systems and safety PLCs required.
• Hands-on experience working with industrial manufacturing equipment.
• HMI/SCADA development and troubleshooting experience preferred.
• Strong troubleshooting and analytical problem-solving skills.
• Excellent verbal and written communication skills.
• Ability to prioritize multiple tasks and manage time effectively.
• Ability to work independently and as part of a cross-functional team in a fast-paced manufacturing environment.
• Willingness to support multiple manufacturing locations as business needs require.

Kennametal Inc. is an Equal Employment Opportunity employer.

Nearest Major Market: Cleveland
Nearest Secondary Market: Akron
Job Segment: Machinist, Controls Engineer, Materials Science, Manufacturing Engineer, Electrical Engineering, Manufacturing, Engineering, Science