Staff Engineer

Abbott (abbottcareers2 board); Lake Forest (IL); On-site; USD 90,000 - 140,000; Full time

Benefits offered by this job

Health insurance

Tuition reimbursement

Retirement plan with employer match

FreeU education benefit

Job summary

Abbott in Lake Forest, IL is seeking a Staff Engineer focused on molded plastics within the Core Lab Division. You will drive molding design, process improvements, and DFMA to support Abbott Diagnostics and ensure compliant, cost-effective manufacturing.

The role emphasizes collaboration with suppliers and internal teams, capacity planning, and ongoing process validation to sustain high-quality medical diagnostics equipment.

Qualifications

• Requires Bachelor's in Engineering or tech.
• Experience with molded plastics and injection molding.
• Strong knowledge of DFMA and quality systems.

Responsibilities

• Support molding activities to meet engineering objectives and safety policies.
• Collaborate with molding suppliers to ensure reliable parts supply and quality targets.
• Lead capacity analyses for molds, presses, and assembly automation.
• Mentor junior engineers and integrate cross-functional teams to meet program goals.

Skills

Mold design

Injection molding

DFMA

Quality systems

Project management

Cross-functional teamwork

Education

Bachelor's degree in Engineering

Tools

FMEA

Design of Experiments (DOE)

Job description

JOB DESCRIPTION:

Working at Abbott

Abbott is a global healthcare leader that helps people live more fully at all stages of life. Our portfolio of life-changing technologies spans the spectrum of healthcare, with leading businesses and products in diagnostics, medical devices, nutritionals and branded generic medicines. Our 122,000 colleagues serve people in more than 160 countries.

• Career development with an international company where you can grow the career you dream of.
• Employees can qualify for free medical coverage in our Health Investment Plan (HIP) PPO medical plan in the next calendar year.
• An excellent retirement savings plan with a high employer contribution.
• Tuition reimbursement, the Freedom 2 Save student debt program, and FreeU education benefit - an affordable and convenient path to getting a bachelor's degree.
• A company recognized as a great place to work in dozens of countries worldwide and named one of the most admired companies in the world by Fortune.
• A company that is recognized as one of the best big companies to work for as well as the best place to work for diversity, working mothers, female executives, and scientists.

The Opportunity

This position works out of our Lake Forest, IL location in the Core Lab Division. We're empowering smarter medical and economic decision making to help transform the way people manage their health at all stages of life. Every day, more than 10 million tests are run on Abbott's diagnostics instruments, providing lab results for millions of people.

As a Staff Engineer, you will be responsible for the molding activities to attain strategic engineering objectives for the Abbott Diagnostics Division along with ensuring compliance with safety regulations, policies, and procedures. An engineering professional who, working with little supervision, applies scientific knowledge, engineering knowledge, mathematics and ingenuity to complete assignments related to molded and assembled consumables. Assists with multiple, often concurrent, projects and meets department deadlines.

The Staff Engineer is responsible for the implementation and ongoing support of molded plastic parts and will serve as a subject matter expert in the field of mold design and process within the regional engineering team. This person will work closely with molding suppliers to ensure reliable supply of parts. In addition, they will perform capacity analysis for molds, presses and assembly automation and make recommendations for future investments.

What You'll Work On

Responsible for utilizing and working within the Quality System in order to maintain effectiveness of the system. Regularly interact with molding suppliers to meet quality and cost objectives. Assist with the mold design activities in coordination with mold suppliers, Factory Acceptance Testing (FAT) and validation of molding manufacturing cells in accordance with division engineering best practices and procedures. Drive Design for Manufacture and Assembly (DFMA) for assigned projects. Assist and lead with some cross-functional team activities to achieve program objectives including transfer of molds to new suppliers, startup of new suppliers. Maintain project controls and reporting for cost scope and schedule; develop execution strategy including procurement support; balance multiple demands within assignment, e.g., execute contingency plans to recover from schedule slippage or financial overruns. Interface frequently with inter-organization and outside customer contacts. Represent the organization in providing solutions to difficult technical issues associated with projects. Have awareness of the potential consequences (defects & failure modes) of design changes to established processes. Participate in cross-functional teams to investigate and resolve molding issues. Full understanding and development of the relationship between molding key process input variables (KPIVs) and key process output variables (KPOVs) for plastic components throughout the value stream. Provide technical process support to other engineers within the group and mentor and develop junior team members. Read, challenge, develop and maintain a working knowledge of Quality Procedures and Work Instructions and apply knowledge to support completion of mold qualification. Assist with capacity planning in alignment with long term plan and short-term changes in demand. Will work regularly with operations, supply chain, quality and various suppliers and perform capacity analysis for molds, injection molding machines, and makes recommendations for future investment. Manage measurement system analysis, design control and execution of equipment selection, process development, validation, FMEA and Design of Experiments (DOEs).

Required Qualifications

Bachelor's Degree in Engineering or tech