Staff Engine Design Engineer - Architect

DR Power LLP; Waukesha, Northern (WI, KY); Hybrid; USD 110,000 - 150,000; Full time

Job summary

Generac is seeking a Staff Engine Design Engineer - Architect to advance internal combustion engine design using Creo, Python, and advanced calculation tools. The role focuses on optimizing engine performance and reliability across gaseous fueled applications.

You will lead design reviews, assess performance and emissions, and apply Matlab/Simulink or Python scripting for predictive modeling while collaborating with cross-functional teams to deliver robust engine solutions.

Qualifications

• Bachelor of Science in Mechanical or Electrical Engineering with 7+ years of relevant experience.
• Hands-on engine and engine component design experience.
• Experience in powertrain design and analysis using CREO or equivalent.
• Hands-on FEA experience applied to engine design.
• Broad experience in IC engine design using CREO or equivalent.

Responsibilities

• Design engine systems and components using design reviews, calculations, problem solving and simulation input.
• Evaluate engine and systems designs for performance and emissions.
• Conduct system analysis to optimize peak and reliability performance.
• Interpret testing results and collaborate with cross-functional teams to guide development.
• Document objectives, methods and results using standardized reporting formats.
• Apply data analysis techniques, including Matlab/Simulink or Python scripting, for predictive modeling.
• Stay informed on technologies and trends to support continuous improvement.

Skills

Engine design

Creo

Python

Data analysis

Verbal communication

Education

Bachelor of Science in Mechanical or Electrical Engineering

Tools

FEA

Matlab/Simulink

Job description

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us?

The Staff Engine Design Engineer - Architect plays an important role in advancing the design and performance of internal combustion engines (ICE), through engine design, data-driven analysis, simulation, and design of system components.

This position leverages Creo, Python, and advance calculation tools to optimize system behavior, improve engine design and product reliability, and increase engine performance across a range of gaseous fueled applications.

Essential Duties and Responsibilities

• Design engine systems and components for using design reviews, calculations, problem solving, and simulation input to support overall engine and generator design.
• Evaluate the engine and systems designs relative to performance and emissions.
• Conduct system analysis using calculations to aid in optimizing the peak and reliability performance of the engine/generator.
• Interpret testing results and collaborate with cross-functional teams through design reviews and technical discussions to guide product development.
• Contribute to the development of engine workflows and analysis best practices to improve group efficiency and accuracy.
• Document project objectives, methods, and results using standardized reporting formats.
• Apply data analysis techniques, including Matlab/Simulink or Python-based scripting, and machine learning to support predictive modeling and performance forecasting.
• Stay informed on relevant technologies, tools, and industry trends to support continuous improvement.

Minimum Qualifications

• Bachelor of Science Degree in Mechanical or Electrical Engineering or related discipline 7+ years of relevant work experience.

Knowledge, Skills and Abilities

• Experience in an Automotive, Design, or a related engineering discipline.
• Hands-on experience with engine and engine component design.
• Experience in powertrain design and analysis – CREO or similar.
• Hands-on experience with FEA as applied to engine design.
• Broad experience in new IC engine design using Creo or equivalent.
• Ability to create design for internal combustion engines, including cases, heads, valvetrain, rotating assembly, belt drives, exhaust systems, and intake systems.
• History in designing, testing, and integration of complex components and evaluation of overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety.
• Designs, develops, executes, and evaluates design, product specifications, process validation plans, and testing for a variety of complex products and/or components.
• Ability to perform detail-oriented work with a high degree of accuracy on multiple projects.
• Good knowledge of internal combustion engine performance design and specification.
• Analytical and problem-solving skills, with a deep understanding of internal combustion engine design, operation, and testing.
• Written and verbal communication skills with the ability to clearly interpret and present complex simulation results to technical and non-technical audiences.
• Collaborate with internal manufacturing partners, contract manufacturers, designers, and product specialists to optimize complex and advanced designs for performance.

Preferred Qualifications

• Comprehensive knowledge of internal combustion engines and effective engine design methods.
• Experience with FEA.
• Extensive Experience with internal combustion engine performance development and specification.
• Demonstrated written communication and presentation skills.
• Ability to apply engineering knowledge and experience to improve products, services and processes.
• Data analysis and control/diagnostic feature creation skills.
• Familiarity with systems engineering based problem solving.
• Proven ability to work well with others as part of a diverse global team.

Physical Demands

While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion, the incumbent may be required to stoop, bend, or reach above the shoulders. The employee must occasionally lift up to 25 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision, and the ability to adjust focus. Occasional Travel.

“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us?

As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac’s success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people’s lives and their own.