Staff Chassis Systems Design Engineer

Climactic; Broomfield (CO); On-site; USD 130,000 - 150,000; Full time

Benefits offered by this job

Healthcare

Dental

Vision

401k

Paid time off

Parental leave

LightTrip stipend

Full benefits

Job summary

Lightship is hiring a Staff Chassis Systems Design Engineer to lead the design, development, integration, and validation of vehicle chassis structures and mechanical systems. You will own components from concept to production release and work with multiple teams to ensure robust, manufacturable designs.

The role requires strong mechanical fundamentals, CAD ability, and experience with GD&T, FEA, and supplier interfaces. Competitive benefits accompany a salary in the 130k–150k range.

Qualifications

• B.S. in Mechanical Engineering or related field; M.S. preferred.
• 8+ years of mechanical or structural design in automotive or related industry.
• Experience from concept to prototype, validation, and production release.
• Understanding of loads, stiffness, fatigue, and bolted joints.
• Proficiency with 3D CAD and engineering drawings; CATIA 3DEXPERIENCE preferred.
• Knowledge of GD&T, tolerance analysis, and DFA/DFF concepts.
• Experience with chassis manufacturing processes and supplier collaboration.
• Strong communication and attention to detail.

Responsibilities

• Design and develop vehicle chassis systems and components from concept through production.
• Translate requirements into detailed designs meeting targets for strength, mass, cost, and manufacturability.
• Define load cases, load paths, and perform static, fatigue, and deflection analyses.
• Develop interfaces, tolerances, datums, and packaging with GD&T.
• Create and release production-quality 3D CAD drawings and specifications.
• Select materials and manufacturing processes for performance and cost targets.
• Lead or support DFMEA, PFMEA, and design verification activities.
• Support prototype and production builds and resolve fit, function, and assembly issues.
• Collaborate with cross-functional teams including suspension, powertrain, and suppliers.

Skills

Mechanical design

CAD modeling

GD&T

Structural analysis

Supplier collaboration

Education

Bachelor's in Mechanical Engineering

MS preferred

Tools

CATIA 3DEXPERIENCE

3D CAD

Job description

Overview

Lightship is the first American all-electric recreational vehicle manufacturer currently developing an aerodynamic, battery-powered trailer for the electric age. As the macro transition to an all-electric transportation ecosystem accelerates, Lightship is bringing the increased convenience and superior performance that electrification offers to a pastime enjoyed by over 11 million American families.

Honoring Diverse Perspectives

Lightship is committed to hiring and developing top talent from diverse backgrounds. We believe representing and supporting diverse groups is key to the success of our team members, customers, shareholders and the achievement of our mission and vision. We operate in a collaborative environment with a flat organizational structure and expect a high degree of integrity, autonomy and creativity from all members of the team.

About the Role

As a Staff Chassis Systems Design Engineer, you will be responsible for the design, development, integration, and validation of vehicle chassis structures and related mechanical systems. This position will own components and assemblies from requirements definition and concept development through detailed design, prototype build, validation, and production release.

The ideal candidate has strong mechanical design fundamentals, CAD ability, understands structural load paths and vehicle-level interfaces, and can develop manufacturable designs using sound engineering judgment, analysis, and testing.

Responsibilities

• Design and develop vehicle chassis systems and components, including suspension, braking, drive unit integration, wheels and tires, structural members, brackets, mounts, crossmembers, and subframes from concept through production.

• Support definition and translate vehicle- and system-level requirements into detailed designs that meet strength, stiffness, durability, mass, packaging, serviceability, cost, and manufacturability targets.

• Define subsystem load cases and structural load paths, and perform engineering calculations including static loading, stress, deflection, bolted-joint analysis, fatigue, and appropriate factors of safety.

• Develop component and assembly interfaces, mounting strategies, datum structures, tolerances, clearances, and packaging requirements; apply GD&T and tolerance analysis in accordance with ASME Y14.5.

• Create, release, and maintain production-quality 3D CAD, engineering drawings, specifications, and other design documentation throughout the product development lifecycle.

• Select appropriate materials and manufacturing processes based on design requirements, production volumes, cost, and performance, including welded/fabricated structures, sheet metal, machining, castings, forgings, and extrusions.

• Lead or support engineering analysis and risk-assessment activities including design reviews, CAE, DFMEA, PFMEA, tolerance analysis, trade studies, and functional analysis.

• Develop and execute component and subsystem Design Verification and Production Validation plans, evaluate test results and failures, and implement design improvements and corrective actions.

• Support prototype and production vehicle builds, troubleshooting fit, function, packaging, manufacturing, and assembly issues through root-cause resolution.

• Support supplier selection and serve as the primary engineering interface with chassis component suppliers throughout RFQ, DFM, prototyping, validation, tooling, and production readiness.

• Collaborate with suspension, braking, powertrain, body, electrical, CAE, manufacturing, quality, and supplier engineering teams to ensure successful vehicle-level integration.

Minimum Qualifications

• B.S. in Mechanical Engineering, Automotive Engineering, Aerospace Engineering, or a related technical discipline; M.S. preferred.

• 8+ years of relevant mechanical or structural design experience in automotive, commercial vehicle, off-highway, motorsports, aerospace, or a similar industry.

• Demonstrated experience developing mechanical systems or components from concept through prototype, validation, and production release.

• Understanding of mechanical engineering fundamentals, including vehicle loads, structural load paths, stress, stiffness, fatigue, bolted joints, and suspension and braking principles.

• Proficiency with 3D CAD and engineering drawing creation; CATIA 3DEXPERIENCE experience preferred.

• Working knowledge of GD&T, tolerance analysis, and design for manufacturing and assembly.

• Experience with common chassis manufacturing processes, including welded steel or aluminum structures, sheet metal, machining, castings, forgings, or similar processes.

• Experience working directly with suppliers, manufacturing teams, and cross-functional engineering organizations to resolve design and production issues.

• Collaborative and detail-oriented, with strong written and verbal communication skills and a commitment to engineering quality and thoroughness.

Preferred Qualifications

• 5+ years of direct experience designing and integrating vehicle chassis, suspension, steering, braking, axle, wheel-end, frame, or subframe systems.

• Experience developing vehicles or mechanical systems in low- to medium-volume production environments.

• Experience with structural FEA, fatigue analysis, modal analysis, and vehicle durability analysis.

• Experience developing and executing DVP&R or equivalent design verification and validation plans.

• Experience applying AIAG/VDA DFMEA methodologies.

• Hands-on experience with vehicle assembly, fabrication, machining, welding, instrumentation, or mechanical testing.

Equity

• Lightship compensation consists of the yearly salary above plus equity, which gives you a stake in the company.

$130,000 - $150,000 a year

Employee Benefits & Philosophy - Applies to Full Time Employees only

- Healthcare, Dental, Vision

- 401k

- Flexible Paid Time Off - that we actually want you to use!

- 13 Company Holidays: 8 throughout the year + the company observes a week of scheduled downtime during the end of the year, allowing all employees to enjoy a break

- 12 weeks paid parental leave

- Yearly LightTrip stipend for an RV trip &/or professional development opportunities

Lightship offers all of its full time employees and their dependents full benefits including health, dental and vision insurance. We are on a mission to create a more healthful all-electric experience for a pastime that millions of families enjoy and believe strongly that our team should not have to worry about quality healthcare for themselves or their loved ones along the way.