STA Site Engineer

Lincoln Motor Company; Dearborn (MI); Hybrid; USD 84.000 - 166.000; Vollzeit

Benefits dieser Stelle

Medical, dental, vision coverage

Parental leave and family care days

Tuition assistance

Vehicle discount program

Zusammenfassung

Ford Motor Company is seeking an STA Engineer for Underbody to lead industrialization and manage quality and capacity at Tier 1 supplier sites across machining, forming, casting, heat treat and final assembly operations. This role focuses on new model launches and in-series production with cross-functional teams and aims to ensure robust supplier performance.

The position requires up to 75% travel, expertise in PFMEA and G8D methodologies, and a track record of manufacturing excellence.

Qualifikationen

• Bachelor of Science/Engineering or equivalent manufacturing/quality experience.
• Knowledge of Underbody and/or Transmission commodities manufacturing processes.
• Ability to travel up to 75% of the time for program launches.

Aufgaben

• Lead flawless launches at supplier sites with Launch STA team and PPAP processes.
• Conduct onsite supplier evaluations for priority commodities.
• Support capacity studies with suppliers and cross-functional teams.
• Review supplier tooling plans for PPAP compliance.
• Drive capacity uplift actions with suppliers and study requirements.
• Manage date-to-green plans with Ford and suppliers.
• Monitor PPAP status and supplier capacity across sites.
• Review CAR reports for capacity compliance.
• Drive PFMEA, SCCAF, CP reviews and health chart deployment.
• Develop and deploy supplier health charts and processes.

Kenntnisse

Project management

Quality systems

Manufacturing knowledge

Problem solving

Communication

Ausbildung

Bachelor of Science/Engineering

Tools

PPAP

PFMEA

G8D

SPC

Gage R&R

Jobbeschreibung

We are looking for an experienced candidate to join our STA organization with effective communication, technical knowledge, project management, manufacturing, and process quality expertise in component parts production for Underbody/Chassis commodities.

As a Supplier Technical Assistance (STA) engineer specializing in Underbody, you will be responsible for industrializing and managing "Quality" and "Capacity" of underbody commodities at Tier 1 supplier sites — including machining, forming, press, casting, heat treat and final assembly operations — on new model program launches and in-series production.

In this position ...

The Site STA – Underbody is responsible to lead and collaborate within Ford and multiple supplier partners to launch Underbody commodities — including steering, suspension, Transmission Components, ect.

What You Will Do...

• Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and "date to green" plan to appropriate management
• Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
• Support capacity studies interfacing with suppliers and Ford cross-functional teams
• Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements
• Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements
• Drive Supplier Process capacity issues resolution as needed – Production constraint risk mitigation working with Ford and Supplier teams and manage "date to green" plan
• Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
• Review supplier Capacity Analysis Reports (CAR) for compliance to capacity requirements
• Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
• Drive Supplier manufacturing health chart compliance and support development of new health charts
• Drive suppliers for Special process compliance with the support of STA Technical Specialists
• Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
• Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required
• Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
• Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action
• Drive compliance to all organizational and corporate training requirements and SIM process compliance.

You will have ...

Minimum

• Bachelor of Science/ Engineering, academic equivalent, or relevant Manufacturing and Quality Experience
• Knowledge of manufacturing process(es) of Underbody and or Transmission commodities.
• Good understanding of Capacity Management of Underbody commodities mentioned above.
• Knowledge of Problem Solving, Quality systems and tools.
• Ability to travel up to 75% of the time with increased travel required during program launches

Even better, you may have...

Preferred

• Advanced knowledge of the electronics manufacturing process with hands-on experience
• Six Sigma Black Belt Certification: Demonstrated ability to lead quality improvements initiatives, apply Six Sigma philosophies and principles (including the DMAIC Model)
• Conducted Statistical Analysis and mentored other engineers
• Experience mentoring internal teams of Supplier Quality Engineers
• Experience in Ford's Phased PPAP and APQP Process and Deliverables
• Experience using AI in problem solving cases

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder...or all of the above? No matter what you choose, we offer a work life that works for you, including:

• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

This position is a range of salary grades 7-8 and ranges from $84,480-$166,200.

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States.

Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week.