Sr. Staff Engineer, Molding

Becton Dickinson NA; Cockeysville (MD); On-site; USD 147,000 - 235,000; Full time

Job summary

Becton, Dickinson and Company seeks a Sr. Staff Engineer, Molding to provide technical leadership for molding operations in the development and manufacturing of life science products in the United States.

The role leads complex injection molding, collaborates with R&D, Quality, and Manufacturing, mentors engineers, and drives process validation per FDA/ISO standards.

Qualifications

• Bachelor's degree in Mechanical Engineering, Materials Science, or related field.
• Master's degree or PhD preferred.
• 10+ years of progressive injection molding experience in regulated industries.
• Expertise in mold design, polymer science, process optimization, and scientific molding.

Responsibilities

• Lead design, development, and optimization of complex injection molding processes and equipment.
• Serve as technical expert for molding materials, parameters, mold design reviews, and defect troubleshooting.
• Drive lean and advanced manufacturing initiatives to improve efficiency and reduce costs.
• Collaborate with R&D, Quality, Manufacturing, and Supply Chain on product introductions.
• Mentor engineers and technicians to foster technical excellence.
• Develop and implement IQ/OQ/PQ validation strategies for molding processes.
• Evaluate new molding technologies and materials to maintain competitive edge.
• Manage multiple projects, ensuring on-time delivery within budget.

Skills

Molding engineering

Regulatory knowledge (FDA/ISO)

Leadership / mentoring

Problem solving

Process optimization

Education

Bachelor's degree in Mechanical Engineering

Master's degree or Ph.D. preferred

Tools

SolidWorks

Creo

Moldflow

Sigmasoft

Job description

Job Summary

We are seeking a highly experienced Sr. Staff Engineer, Molding to provide expert technical leadership and strategic direction for our molding operations, ensuring optimal performance, quality, and innovation in the development and manufacturing of critical life science products.

Job Responsibilities

• Lead the design, development, and optimization of complex injection molding processes, tools, and equipment for high-volume, high-precision medical devices and diagnostic components.
• Serve as the primary technical expert for all molding-related activities, including material selection, process parameter development, mold design review, and troubleshooting of molding defects.
• Drive continuous improvement initiatives in molding operations, implementing advanced manufacturing techniques, automation, and lean principles to enhance efficiency, reduce costs, and improve product quality.
• Collaborate cross-functionally with R&D, Quality, Manufacturing, and Supply Chain teams to ensure seamless integration of molding processes into new product introductions and existing product lines.
• Mentor and provide technical guidance to junior engineers and technicians, fostering a culture of technical excellence and innovation within the molding department.
• Develop and implement robust process validation strategies (IQ, OQ, PQ) for molding processes, ensuring compliance with FDA, ISO, and other relevant regulatory standards.
• Evaluate and recommend new molding technologies, materials, and equipment to enhance capabilities and maintain a competitive edge.
• Conduct root cause analysis of molding failures and implement effective corrective and preventive actions.
• Manage and prioritize multiple projects, ensuring timely delivery within budget and scope.

Job Qualifications

• Bachelor's degree in Mechanical Engineering, Materials Science, Polymer Engineering, or a related technical field.
• Master's or Ph.D. preferred.
• 10+ years of progressive experience in injection molding engineering within the medical device, pharmaceutical, or other highly regulated industries.
• Demonstrated expertise in mold design, polymer science, process optimization, and scientific molding principles.
• Extensive experience with various thermoplastic and thermoset materials used in life science applications.
• Proficiency in DFM, DFA, statistical process control (SPC), and design of experiments (DOE).
• Strong understanding of regulatory requirements (e.g., FDA 21 CFR Part 820, ISO 13485) applicable to medical device manufacturing.
• Experience with CAD software (e.g., SolidWorks, Creo) and mold flow simulation software (e.g., Moldflow, Sigmasoft).
• Proven ability to lead complex technical projects and mentor engineering teams.
• Excellent problem-solving, analytical, and communication skills.

Why Join Us?

To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of healthcare. At BD, you'll discover a culture in which you can learn, grow and thrive. We believe that when people connect in person, we learn faster, collaborate more deeply, and build a stronger culture. Join us and enjoy a culture where face-to-face collaboration supports your learning, your progress, and your success. To learn more about BD visit https://bd.com/careers .Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally protected characteristics.

Required SkillsOptional Skills

Primary Work LocationUSA MD - Hunt ValleyAdditional LocationsCAN Québec - GeneOhm Sciences, USA CA - San Diego (BDB), USA NC - MebaneWork Shift

Work Shift At BD, we reward, support and develop our associates through our comprehensive Total Rewards program. We are committed to attracting and retaining high quality talent by providing reward and recognition opportunities that promote a performance-based culture, as well as a competitive package of compensation and benefits programs. You can learn more on our career site under " Our Commitment to You ."Our salary or hourly rate ranges reward associates fairly and competitively. We regularly review these ranges and factors, such as location, contribute to the range displayed.

Salary Range Information $146,700.00 - $234,700.00 USD Annual