Sr. Specialist, Engineering

Merck; Millsboro (DE); Hybrid; USD 117,000 - 184,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

401(k) retirement plan

Paid holidays

Job summary

Merck seeks a Senior Specialist, Bioprocess Engineer to join our Center of Excellence in the Animal Health Corridor. You will lead end-to-end vaccine tech transfers, ensure regulatory and quality alignment, and mentor team members while driving process robustness post-transfer.

Ideal candidates have 5+ years in biopharma/vaccine manufacturing, strong problem-solving, and the ability to manage cross-functional projects without direct reports. Hybrid work is available with travel up to 25%.

Qualifications

• Bachelor’s degree with significant relevant experience; Master’s degree preferred.

Responsibilities

• Coordinate and lead regional vaccine tech transfers end-to-end across sites.
• Identify and mitigate technical risks ahead of transfers with data-driven action plans.
• Train and mentor new hires; support manufacturing, quality and governance.
• Ensure post-transfer process robustness through monitoring and collaboration.

Skills

Biopharmaceutical manufacturing

Tech transfer leadership

Vaccine manufacturing

Process characterization

Scale-up/scale-down

Risk assessment

Data analysis

Cross-functional collaboration

Technical writing

Training and coaching

Education

Bachelor’s degree in Biotechnology/Biochemical/Chemical Engineering, Pharmacy, or related life science/engineering field

Job description

Job Description

As a Senior Specialist, Bioprocess Engineer, you will be part of a world-class team at our Center of Excellence in the Animal Health Corridor, contributing directly to the production of veterinary products that improve animal health and welfare globally.

The Senior Specialist in Bioprocess Engineering team will act as a key technical expert for vaccine manufacturing technology transfers within the region. This individual contributor will lead end-to-end tech transfer of vaccine processes, ensuring robust, compliant, and efficient implementation at receiving sites. The role is responsible for structured knowledge management, proactive technical risk assessment and mitigation ahead of transfers, and ongoing process robustness post-transfer. The Senior Specialist will lead cross-functional technical projects (without direct reports), train and mentor new hires, and provide expert support to manufacturing, quality, and other partners on complex technical topics.

Key Responsibilities

• Coordinate and own regional knowledge management implementationfor assigned processes, ensuring consistent rollout and adoption across sites (e.g., transfer packages, playbooks, lessons learned, best practices) and effective knowledge sharing within the region.
• Lead regional vaccine technology transfersend-to-end, ensuring technical readiness and successful implementation at receiving sites.
• Identify and mitigate technical risksahead of transfer execution through structured assessments and data-driven action plans.
• Lead cross-functional technical projects/workstreamsthat enable transfer success and improve process performance.
• Train and mentor new hires, strengthening team capability and consistent ways of working.
• Ensure post-transfer process robustnessthrough monitoring, troubleshooting, and continuous improvement in partnership with sites and Quality.
• Deliver compliant technical documentation and clear stakeholder communicationaligned with quality, regulatory and internal governance.

Job Requirements

Education Minimum Requirement:

• Bachelor’s degree with significant relevant experience in Biotechnology, Biochemical Engineering, Chemical Engineering, Pharmacy, or a related life science/engineering field. A Master’s degree preferred.

Required Experience And Skills

• Minimum 5 years of experience in biopharmaceutical or vaccine manufacturing, process development, or technology transfer.
• Proven track record in leading tech transfer or major technical projects as an individual contributor.
• Strong understanding of upstream, downstream, fill-finish and/or lyophilization processes in vaccine or biopharma manufacturing.
• Experience in vaccine/biopharma-regulated environments
• Experience with process characterization, scale-up/scale-down, and process robustness.
• Technical and problem-solving skills to motivate cross-functional team responsible for implementation.
• Ability to train, coach, and influence others; strong problem-solving and decision-making.
• High degree of ownership, scientific rigor, and continuous improvement mindset.
• Proficiency in technical risk assessment and data analysis for process performance.
• Ability to prioritize, focus on and obtain business results.

Preferred Experience And Skills

• Familiarity with USDA regulatory expectations.
• Excellent technical writing and communication skills for diverse stakeholders.
• Strong project leadership and cross-functional collaboration without formal line authority.

Schedule Requirements

• Able to work first shift, Monday through Fridayas base schedule.
• Off-shift coverage may be requiredbased on manufacturing/transfer activities.

What We’re Looking For

• Demonstrate execution excellence through effective problem-solving and critical thinking.
• Embrace an entrepreneurial mindset, taking initiative and ownership of their work.
• Adapt with agility and resilience in a dynamic, fast-paced environment.
• Uphold a safety-first mindset, ensuring the well-being of themselves and their colleagues.

Why Join Us?

• Be part of a transformative team that will shape the future of animal health.
• Work in a region renowned for its skilled workforce, strategic location, and robust infrastructure.
• Contribute to cutting-edge research and manufacturing of large-molecule vaccines and biologic products.
• Help us meet growing global demand for our portfolio of animal health solutions

Required Skills

Biological Sciences, Biologics, Biopharmaceuticals, Cross-Functional Project Management, Downstream Processing, Fill and Finish, Freeze Dry, Freeze Drying, Influencing Skills, Leadership, Life Science, Manufacturing Processes, Technology Transfer, Upstream Processing, Vaccine Manufacturing

Preferred Skills

USDA Regulations

US And Puerto Rico Residents Only

Our company is committed to inclusion, ensuring that candidates can engage in a hiring process that exhibits their true capabilities. Please click here if you need an accommodation during the application or hiring process.

Requirements

As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other applicable legally protected characteristics. As a federal contractor, we comply with all affirmative action requirements for protected veterans and individuals with disabilities. For more information about personal rights under the U.S. Equal Opportunity Employment laws, visit:

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We are proud to be a company that embraces the value of bringing together, talented, and committed people with diverse experiences, perspectives, skills and backgrounds. The fastest way to breakthrough innovation is when people with diverse ideas, broad experiences, backgrounds, and skills come together in an inclusive environment. We encourage our colleagues to respectfully challenge one another’s thinking and approach problems collectively.

Learn more about your rights, including under California, Colorado and other US State Acts

Salary range for this role is

$117,000.00 - $184,200.00

This is the lowest to highest salary we in good faith believe we would pay for this role at the time of this posting. An employee’s position within the salary range will be based on several factors including, but not limited to relevant education, qualifications, certifications, experience, skills, geographic location, government requirements, and business or organizational needs.

The successful candidate will be eligible for annual bonus and long-term incentive, if applicable.

We offer a comprehensive package of benefits. Available benefits include medical, dental, vision healthcare and other insurance benefits (for employee and family), retirement benefits, including 401(k), paid holidays, vacation, and compassionate and sick days. More information about benefits is available at https://jobs.merck.com/us/en/compensation-and-benefits.

San Francisco Residents Only:

We will consider qualified applicants with arrest and conviction records for employment in compliance with the San Francisco Fair Chance Ordinance

Los Angeles Residents Only:

We will consider for employment all qualified applicants, including those with criminal histories, in a manner consistent with the requirements of applicable state and local laws, including the City of Los Angeles’ Fair Chance Initiative for Hiring Ordinance

Employee Status

Regular

Relocation

Domestic

VISA Sponsorship

No

Travel Requirements

25%

Flexible Work Arrangements

Hybrid

Shift

1st - Day

Valid Driving License

Yes

Hazardous Material(s)

N/A

Job Posting End Date

• A job posting is effective until 11:59:59PM on the day BEFORE the listed job posting end date. Please ensure you apply to a job posting no later than the day BEFORE the job posting end date.

Requisition ID

R416256