Sr. Quality Engineer-Metrology

BioPharma Consulting JAD Group; Houston (TX); On-site; USD 110,000 - 150,000; Full time

Benefits offered by this job

Location: Onsite

Contract Duration: 12 months

Job summary

BioPharma Consulting JAD Group is seeking a Senior Quality Engineer with 5+ years in metrology and calibration within regulated manufacturing to lead remediation and ensure audit readiness.

You will assess the calibration program, identify gaps, perform risk-based impact assessments, and drive improvements across engineering, manufacturing, and validation with strong statistical support using tools like Minitab.

Qualifications

• Bachelor’s degree in Engineering, Quality, Metrology, or a related technical discipline.
• 5+ years in metrology, calibration systems, or equipment quality engineering within a regulated industry (medical device, pharmaceutical, biotech, aerospace, or similar).
• Demonstrated experience leading calibration program remediation, including gap assessments, CAPA execution, and audit response.
• Strong technical expertise in dimensional metrology, measurement system analysis (MSA), and calibration principles.
• Advanced understanding of: measurement uncertainty, tolerance analysis, traceability, guard banding, calibration intervals.

Responsibilities

• Lead or support remediation of metrology and calibration programs in regulated industries (medical device, pharmaceutical, aerospace, etc.).
• Conduct gap assessments, identify compliance deficiencies, and develop sustainable remediation plans.
• Address audit observations, CAPAs, and regulatory findings related to calibration systems.
• Improve calibration compliance, reduce overdue calibrations, and strengthen calibration governance.
• Apply deep knowledge of dimensional metrology, measurement system analysis, and calibration principles.

Skills

Metrology expertise

Calibration management

MSA

Gage R&R

Statistical methods

Risk assessment

Quality audits

Project management

Regulatory compliance

Instrumentation troubleshooting

Education

Bachelor's degree in Engineering/Quality/Metrology

Tools

Minitab

Calibration software

Job description

We are seeking a highly experienced Senior Quality Engineer with 5+ years of expertise in metrology and calibration systems within a regulated manufacturing environment. The ideal candidate will be capable of assessing the current state of the calibration program, identifying compliance and technical gaps, performing risk‑based impact assessments, and leading a comprehensive remediation effort that withstands internal audits, customer audits, and regulatory inspections.

Key Responsibilities

• Lead or support remediation of metrology and calibration programs in regulated industries (medical device, pharmaceutical, aerospace, etc.).
• Conduct gap assessments, identify compliance deficiencies, and develop sustainable remediation plans.
• Address audit observations, CAPAs, and regulatory findings related to calibration systems.
• Improve calibration compliance, reduce overdue calibrations, and strengthen calibration governance.
• Apply deep knowledge of dimensional metrology, measurement system analysis, and calibration principles.
• Demonstrate strong understanding of measurement uncertainty, tolerance analysis, traceability, guard banding, and calibration intervals.
• Perform fitness‑for‑use evaluations and apply decision rules (PAR, TMU, Z%, RSS guardbanding).
• Support calibration and troubleshooting of equipment such as:
• Ultrasonic welders
• Pneumatic presses
• Vision systems
• Automated assembly cells
• Injection molding equipment
• Packaging equipment (FFS, band sealers, shuttle sealers)
• CMMs
• Force/torque systems
• Leak and flow instruments
• Environmental monitoring equipment

Evaluate out‑of‑tolerance (OOT) conditions and determine product/validation impact. Ensure compliance with applicable standards and regulations, including:

• ISO 13485
• 21 CFR Part 820 / QMSR
• ISO 17025 principles
• 21 CFR Part 11 (as applicable)
• Gage R&R and MSA methodologies

Author and revise calibration procedures, deviations, CAPAs, impact assessments, and risk assessments. Support internal, customer, and regulatory audits. Independently assess calibration events using risk‑based methodologies. Conduct OOT/OOC impact assessments and analyze historical calibration data. Apply statistical tools (Minitab or equivalent) to evaluate measurement trends and equipment performance. Justify disposition decisions using objective evidence and scientific rationale. Lead remediation and improvement initiatives across Engineering, Manufacturing, Validation, Laboratory Operations, and Quality. Manage project timelines, prioritize activities, and ensure deliverables are met. Train personnel, influence stakeholders, and implement lasting improvements to metrology processes and procedures.

Requirements

Qualifications

• Bachelor’s degree in Engineering, Quality, Metrology, or a related technical discipline.
• 5+ years of experience in metrology, calibration systems, or equipment quality engineering within a regulated industry (medical device, pharmaceutical, biotech, aerospace, or similar).
• Demonstrated experience leading calibration program remediation, including gap assessments, CAPA execution, and audit response.
• Strong technical expertise in dimensional metrology, measurement system analysis (MSA), and calibration principles.
• Advanced understanding of:
• Measurement uncertainty
• Tolerance analysis
• Traceability
• Guard banding
• Calibration intervals
• Fitness‑for‑use decision rules (PAR, TMU, Z%, RSS)

Hands‑on experience with a wide range of manufacturing and inspection equipment, including:

• Ultrasonic welders
• Pneumatic presses
• Vision systems
• Automated assembly cells
• Injection molding equipment
• Packaging equipment (FFS, band sealers, shuttle sealers)
• CMMs
• Force/torque systems
• Leak and flow instruments
• Environmental monitoring equipment

Strong knowledge of quality system regulations and standards, including:

• ISO 13485
• 21 CFR Part 820 / QMSR
• ISO 17025 principles
• 21 CFR Part 11 (as applicable)
• Gage R&R and MSA methodologies

Proven ability to author and revise calibration procedures, deviations, CAPAs, impact assessments, and risk assessments. Experience supporting internal, customer, and regulatory audits. Strong analytical and statistical skills; proficiency with Minitab or equivalent tools. Demonstrated ability to perform OOT/OOC impact assessments and data‑driven decision making. Strong project management skills with the ability to lead remediation efforts, prioritize tasks, and meet aggressive timelines.

Preferred Qualifications

• Experience working in medical device metrology programs.
• Familiarity with cleanroom environments and standards:
• ISO 9001
• ISO 13485
• ISO 17025
• ISO 10012
• ANSI/NCSL Z540

Benefits

• Shift: Administrative
• Contract Duration: 12 months
• Location: Onsite