Sr. Quality Engineer

Challenge Manufacturing; Pontiac (MI); On-site; USD 90,000 - 130,000; Full time

Job summary

Challenge Manufacturing in Pontiac, MI seeks a Sr. Program Quality Engineer to lead launch quality activities, prepare APQP/PPAP documentation, and ensure customer and internal requirements are met.

You will coordinate with Quality, Engineering, and Suppliers to drive robust launches and strong program results. The role requires deep APQP/PPAP knowledge, GD&T and FMEA expertise, and hands-on leadership in a fast-paced automotive environment.

Qualifications

• Proven knowledge of APQP/PPAP processes and customer requirements.
• Experience with dimensional data analysis and GD&T.
• Strong problem-solving skills and cross-functional collaboration.
• Familiarity with AIAG standards and tooling is preferred.
• Experience with supplier quality management and PPAP reviews.

Responsibilities

• Lead quality launch activities and act as voice for customers.
• Prepare all APQP and PPAP documentation for products in launch.
• Coordinate with Quality and Engineering on new programs to meet customer requirements.
• Communicate with suppliers to ensure compliance with Challenge and customer specs.
• Attend program team meetings and support Advanced Quality Engineers.
• Lead training and knowledge transfer within the team.
• Support Safe Launch and handover to plant quality personnel.
• Own document storage for launch-phase records and accessibility.

Skills

APQP

PPAP

FMEAs

Control Plans

GD&T

Dimensional data analysis

Problem solving tools

Communication skills

Plexus experience

MS Office

Education

Bachelor’s Degree from an accredited college or university

Tools

AIAG knowledge

APQP tooling

Job description

Who We Are: Challenge Manufacturing’s mission is to manufacture with operational excellence by empowering our employee-owners. As a leading tier 1 supplier of complex metal assemblies for the global automotive industry, we drive innovative solutions for future mobility. We believe the best ideas come from individual unique perspectives. These ideas combined with the teamwork of industry leaders allow us to accomplish any challenge. Our team members take pride in the work we do and embody our core values of safety, ownership, and teamwork every day; they are the true driving force in our operations.Challenge is proud to be one of the largest employee-owned automotive companies in North America. One of the many benefits of joining the Challenge team is the ESOP program. This program allows Challenge to give shares of the Company to all employee-owners annually. These shares are an additional retirement benefit that will continue to grow during your time at Challenge. Being part of an ESOP means our employee-owners share in Challenge’s success!Challenge is #QualityDriven and #PeoplePowered!Who We Want:The Sr. Program Quality Engineer accepts a leadership role within the Advanced Quality/ Launch group. Assists Advanced Quality Engineers in decision making, problem solving and helping to provide direction while managing their own programs in launch. Works with Program Managers/ Launch team to ensure all APQP documentation, customer specific requirements, and Challenge plant needs are met for a successful start of production.What You’ll Do:Handles all quality related launch activities and acts as the voice for internal and external customers. Prepares all APQP and PPAP documentation for product in launch. Works with Quality and Engineering departments on new programs to verify all customer requirements are met. Communicates with suppliers to ensure products and services are meeting Challenge and customer requirements.Attend all assigned program team meetings. Help other Advanced Quality Engineers and support their program team meetings when assistance is required.Have, or be willing to obtain detailed product knowledge in a quick manner.Work with Project Engineers to ensure FMEAs are completed in time to impact tooling designs.Assist the Supplier Quality Engineers with supplier PPAP review and be able to assist in supplier selection.Development of Control Plans.Support team and provide guidance with evaluation and approval of dimensional tolerancing and specifications.Support, and when necessary, lead the evaluation and approval of fixture and gage requirements.Participate and or lead fixture and gage reviews and buy-off meetings.Attend all assigned die and weld tool runoffs, internally and externally, to approve part quality and highlight potential risk. Support other Advanced Quality Engineers when requested.Support the Safe Launch process in the early stages of launch through the hand over to plant quality personnel.Support the communication between external and internal suppliers and customers.Own the document storage process to ensure all documents created during the launch phase are complete and accessible.Assist program teams and Advanced Quality Engineers with understanding customer PV test requirements and specifications.Have a willingness and strength to engage and negotiate with the customer when requirements are open to interpretation or not feasible.Able and willing to lead training of team members.When and Where:This will be a 7AM - 4PM M-F position located at our Plant in Pontiac, MI.What You Need to Have:Bachelor’s Degree from an accredited college or university.5 Years in related experience and or training.Equivalent combination of education and experience.10 to 15 years related experience and or training preferredHas high standards of performance for self.Takes responsibility for actions, results, and mistakes.Is thorough, accurate, and reliable when performing and completing job tasks; demonstrates honesty and integrity in all aspects of work.Takes positive action to objectively resolve conflict by listening, staying focused on issue to find resolution, and monitoring progress.Maintains positive relationships by constructively resolving conflicts.Uses feedback from others to continuously improve performance and work relationships.Moves within own and other work areas (flexes) to support plant flow.Works with sense of urgency to meet needs of customers.Has necessary experience, skills, and knowledge to perform all aspects of job; rotates through all job responsibilities and all customers.Maintains knowledge and skills to perform job effectively.Has ability to focus on benefits of change and see it as positive; approaches change or newness in a constructive and objective manner; views change as learning opportunity.Looks for good in others; works collaboratively with others; shares information and knowledge.Is at work when scheduled and ensures coverage when absent, takes timely break, and uses time wisely.Advance GD&T knowledge.Understanding of the Specific Customer Requirements.Strong knowledge or AIAG.Expertise in APQP.Expertise in PPAP requirements.Ability to analyze and understand dimensional data in varying formats.Confidence to suggest tooling moves or explain non-conforming data to other engineering teams.Knowledge of and experience using problem solving and core tools.Strong communication skills.Plexus experience.Microsoft Office.