Senior Program Manager (Distribution Center Optimization)
Location: Dallas, TX
Salary: $160,000.00 USD Annually - $185,000.00 USD Annually
Compensation: $160,000 - $185,000 base salary + 15% bonus.
Location: Dallas, Texas + Travel (50%-75%), 9 North American Distribution Centers.
Benefits
- Medical
- Dental
- Vision
- Life
- STD
- LTD
- 401k match (6%)
- Tuition reimbursement
- 3 weeks PTO
Benefits start the first day of the month following hire.
Job Description
- Experience leading multi-year, multi-million operations projects that permanently impact regional operations.
- Experience working in a high-SKU, complex manufacturing environment with DC operations.
- Demonstrated success running a stage-gated formal process.
- Execute on specific scope for top-level project priorities, concentrating on delivery, start-up, and technical accuracy.
- Develop, drive, and report on all activities associated with assigned projects as they relate to scope, schedule, budget, procurement, and change management.
- Act as the group’s key contributor and manager for driving improved supply chain processes as needed for project success.
- Work directly with the Global Procurement division in operations (specifically the Indirect Procurement Manager) to coordinate NDAs, MSAs, contract negotiations, bid events, maintenance agreements, warranties, and technical partner relations.
- Budget Accountability: Manage $10M+ project budgets, tracking capital and expense spending. Ensure strict adherence to PO processes and reconcile monthly with Global Finance and Plant Controllers.
- Stage-Gated Management: Execute projects through a formal stage-gate process, moving from concept and technical feasibility to equipment start-up and operational hand-offs.
- Lead supply chain, IT, transportation, and operations teams to ensure their specific scope of the project is clearly defined and all questions/concerns are addressed.
- Strategic Procurement: Collaborate with Global Procurement and Indirect Sourcing to manage NDAs, MSAs, and bid events. Coordinate technical partner relations for specialized rigging, OEM installations, and maintenance warranties.
- Responsible for the generation and tracking of all project budgets. Works directly with global finance, regional controllers, and plant controllers on budget status, monthly reconciliation, and purchase order requests.
- Take full ownership of projects and present monthly progress and decisions needed to the executive team.
- Risk & Issue Management: Identify technical and logistical risks inherent in asset transfers (e.g., rigging delays, utility mismatches, regulatory hurdles) and develop robust mitigation plans.
- Serve the Americas team as a top expert in executing challenging projects.
- Metrics & KPIs: Define success metrics including Process Yield, Material Usage Variance (MUV), and Equipment Utilization/Efficiency for all newly installed assets.
- Cross-Functional Alignment: Lead matrixed teams across Engineering, IT, Supply Chain, and Operations to ensure site-readiness and infrastructure alignment.
- Strong working relationships must be developed with each Manufacturing Facility, Innovation, Product Development, Product Line Management, Sales & Operational Planning, Procurement, and Commercial teams.
- Provide support to regional and plant operations/engineering to maintain current capability, implement additional capabilities, answer questions, address concerns, and remove cultural/technical barriers.
- Provide technical/procedural expertise and guidance to others in accomplishing projects as directed.
- Work with outside vendors to acquire needed supplies and parts and design operating standards for process improvement implementation and standardization.
Performance Indicators
- Ability to drive momentum in projects and keep stakeholders aligned
- Strict adherence to approved capital and expense budgets
- Accuracy of up-to-date scopes, schedules, and budgets
- Global Process Key Operational Indicators, Process Yield and Material Usage Variance (MUV)
- Capacity & Equipment Utilization and Efficiency
- Process Cost Savings (Labor, Materials, Variable Overhead)
- Creation of in-process controls for critical characteristics, specifications and control standards for global manufacturing processes
Qualifications
- BS Degree in Engineering, Supply Chain or Business with a minimum of 7 years in supply chain role with specific experience in process design, process improvement, Statistical Process Control/Quality Control and lean six sigma applications.
- Lean six sigma black belt certification from an accredited organization or skilled manufacturing company.
- Proven ability to validate projects (business case and technical feasibility) and then drive through project execution.
- Makes data driven decisions with ability to collect data needed if not readily available.
- Preferred experience in process design for manufacturing of industrial products.
- Experience in inventory planning.
- Strong experience with process flow analysis and general manufacturing principles.
- Good project management skills, including communication, execution and follow-up assessment.
- Proven, positive results with capital planning and budgeting experience with projects >$10M.
- Ability to work in a matrix management environment across multiple cultures.
- Results oriented; seeks effective, creative solutions to process problems.
- Excellent oral and written presentation skills in front of all levels of the organization.
- Knowledgeable in Oracle/ SAP or similar.