Sr Process Engineer

Honeywell Aerospace US LLC in; Woburn (MA); On-site; USD 110,000 - 150,000; Full time

Job summary

Honeywell Aerospace US LLC in Woburn, MA seeks a Sr Process Engineer - Electronics Assembly to lead development and optimization of electronic assembly processes, ensuring quality and cost efficiency.

The role focuses on SMT, wave soldering, conformal coating, and wire bonding with strong emphasis on data-driven problem solving, NPI involvement, and cross-functional collaboration to drive product excellence and customer satisfaction.

Qualifications

• 7+ years of experience in electronics manufacturing, microelectronics assembly, or related process engineering role.
• Strong knowledge of microelectronic assembly, soldering standards, IPC guidelines, and PCB manufacturing fundamentals.
• Hands-on experience with equipment such as pick and place machines, reflow ovens, AOI/AXI, wave/selective solder, auto bonding, and conformal coating.
• Demonstrated proficiency in process characterization, DOE, SPC, and data analysis.
• Proven experience leading cross-functional projects from concept to implementation.

Responsibilities

• Lead development, qualification, and continuous improvement of electronics assembly processes (SMT, wave/selective solder, manual assembly, microwave hybrid assembly, conformal coating, testing, wire bonding, etc.).
• Define and maintain process parameters, work instructions, PFMEAs, control plans, and standard operating procedures.
• Specify, evaluate, and implement new production equipment, tooling, and automation to improve throughput, quality, and ergonomics.
• Drive root-cause investigations using structured problem solving methodologies (8D, DMAIC, PFMEA updates).
• Using Lean and Six Sigma, analyze production data to identify trends, process variation, and areas for improvement.
• Support NPI activities, including DFM/A reviews, process design, and production readiness.
• Partner with Quality Engineering to resolve defects, reduce scrap/rework, and strengthen process controls.
• Train operators and technicians on new processes, equipment, and best practices.
• Lead or contribute to cost reduction initiatives related to materials, processes, and yields.
• Ensure compliance with IPC A-610, J-STD-001, ISO 9001, AS9100, etc.
• Act as the technical subject matter expert for electronics assembly processes.

Skills

Electronics manufacturing

Process engineering

DOE

SPC

Lean Six Sigma

Cross-functional collaboration

Data analysis

Education

Bachelor's degree in Manufacturing Engineering

Tools

Pick and place machines

Reflow ovens

AOI/AXI

Wave soldering

Conformal coating

ERP/MRP (SAP/Oracle)

Job description

Sr Process Engineer (Finance)

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be responsible for developing, optimizing, and sustaining manufacturing processes for electronic assemblies including microelectronic assembly (RF and waveguide), mechanical integration, and final system build. You will drive process capability, quality performance, cost reductions, and operational efficiency through data-driven problem solving, cross-functional collaboration, and technical leadership.

You will report directly to our Sr. Manufacturing Engineering Supervisor and you'll work out of our Woburn, MA location on an On-site work schedule.

In this role, you will impact the efficiency and quality of our electronics manufacturing operations, ensuring high standards in process development and continuous improvement that support product excellence and customer satisfaction.

Responsibilities

• Lead development, qualification, and continuous improvement of electronics assembly processes (SMT, wave/selective solder, manual assembly, microwave hybrid assembly, conformal coating, testing, wire bonding, etc.).
• Define and maintain process parameters, work instructions, PFMEAs, control plans, and standard operating procedures.
• Specify, evaluate, and implement new production equipment, tooling, and automation to improve throughput, quality, and ergonomics.
• Drive root-cause investigations using structured problem solving methodologies (8D, DMAIC, PFMEA updates).
• Using Lean and Six Sigma, analyze production data to identify trends, process variation, and areas for improvement.
• Support NPI (New Product Introduction) activities, including DFM/A reviews, process design, and production readiness.
• Partner with Quality Engineering to resolve defects, reduce scrap/rework, and strengthen process controls.
• Train operators and technicians on new processes, equipment, and best practices.
• Lead or contribute to cost reduction initiatives related to materials, processes, and yields.
• Ensure compliance with applicable standards (IPC A-610, J-STD-001, ISO 9001, AS9100, etc.).
• Act as the technical subject matter expert for electronics assembly processes.

Benefits of Working for Honeywell

• Benefits – Medical, Vision, Dental, Mental Health
• Paid Vacation
• 401k Plan/Retirement Benefits (as per regional policy)
• Career Growth
• Professional Development

Qualifications

• 7+ years of experience in electronics manufacturing, microelectronics assembly, or related process engineering role.
• Strong knowledge of microelectronic assembly, soldering standards, IPC guidelines, and PCB manufacturing fundamentals.
• Hands-on experience with equipment such as pick and place machines, reflow ovens, AOI/AXI, wave/selective solder, auto bonding, and conformal coating.
• Demonstrated proficiency in process characterization, DOE, SPC, and data analysis.
• Proven experience leading cross-functional projects from concept to implementation.

We Value

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Electrical Engineering, Industrial Engineering, or related field.
• Experience in aerospace, defense, or highly regulated manufacturing environments.
• Six Sigma Green or Black Belt certification.
• Experience with automation systems, robotics, or advanced manufacturing technologies.
• Knowledge of ERP/MRP systems (SAP, Oracle, etc.).
• Prior experience mentoring engineers or leading technical teams.

In addition to a competitive salary, leading-edge work, and developing solutions side-by-side with dedicated experts in their fields, Honeywell employees are eligible for a comprehensive benefits package. This package includes employer-subsidized Medical, Dental, Vision, and Life Insurance; Short-Term and Long-Term Disability; 401(k) match, Flexible Spending Accounts, Health Savings Accounts, EAP, and Educational Assistance; Parental Leave, Paid Time Off (for vacation, personal business, sick time, and parental leave), and 12 Paid Holidays.

Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status.