Sr. Process Engineer

REalloys Inc.; Euclid (OH); On-site; USD 80,000 - 100,000; Full time

Benefits offered by this job

Competitive salary

401K

Medical insurance

Profit and equity participation

Opportunities for continuous learning and career advancement

Innovative and dynamic work environment

Job summary

REalloys Inc. in Euclid, Ohio is looking for a Sr. Process Engineer to develop and optimize manufacturing processes in metallization and magnet production. You will ensure efficiency and quality while implementing innovative techniques to drive scalability.

The ideal candidate will hold a BS/MS in Engineering and have over 5 years of process engineering experience, particularly in metals. The role offers a competitive salary along with opportunities for professional growth and a collaborative work environment.

Qualifications

• 5+ years of process engineering experience in advanced materials or metals.
• Strong background in process scale-up and manufacturing optimization.

Responsibilities

• Lead process development for rare earth metal and magnet production lines.
• Implement statistical process control, lean, and Six Sigma methodologies.
• Develop and maintain detailed process documentation and control plans.
• Collaborate with R&D to transition new technologies into production.
• Identify and implement cost reduction and process improvement initiatives.
• Ensure compliance with safety and environmental regulations.

Skills

Process scale-up

Manufacturing optimization

Statistical Process Control (SPC)

Lean methodologies

Six Sigma methodologies

Design of Experiments (DOE)

Education

BS/MS in Process, Chemical, Mechanical, or Manufacturing Engineering

Tools

Process simulation tools

Job description

As a Sr. Process Engineer, you will be responsible for developing, implementing, and optimizing manufacturing processes across metallization and magnet production. You will drive efficiency, quality, and scalability while introducing advanced manufacturing practices.

Key Responsibilities

• Lead process development for rare earth metal and magnet production lines.
• Implement statistical process control, lean, and Six Sigma methodologies.
• Develop and maintain detailed process documentation and control plans.
• Collaborate with R&D to transition new technologies into production.
• Identify and implement cost reduction and process improvement initiatives.
• Ensure compliance with safety and environmental regulations.

Required Qualifications

• BS/MS in Process, Chemical, Mechanical, or Manufacturing Engineering.
• 5+ years of process engineering experience in advanced materials or metals.
• Strong background in process scale‑up and manufacturing optimization.
• Proficiency with DOE, SPC, and process simulation tools.

What We Offer

• Innovative Environment: Work in a dynamic and collaborative setting that encourages creativity and innovation.
• Professional Growth: Opportunities for continuous learning and career advancement.
• Competitive Compensation: Competitive salary, 401K, medical insurance, profit and equity participation.
• Impactful Work: Contribute to projects that have a significant impact on technology and society.