Sr Opto Mechanical Engineer, Amazon Leo

Amazon; Redmond (WA); On-site; USD 137,300 - 185,700; Full time

Benefits offered by this job

Health insurance

RSUs

401(k) matching

Job summary

Amazon is seeking a Sr Opto Mechanical Engineer to lead manufacturing and test development for a Line Replaceable Unit on the Amazon Leo spacecraft. You will drive production test systems, capital investments, and process improvements to scale with high quality and cost efficiency.

You will coordinate with design/development, factory operations, quality, and program management to deliver next-generation optical/electrical/mechatronic modules for space deployment.

Qualifications

• Experience in defining functional specs and test procedures.
• 7+ years in new product introduction (NPI) or related field.
• Degree in Mechanical/Optical/Physics or equivalent.
• Proficiency in opto-mechanical design, mounting, and alignment.
• 5+ years with CAD (SolidWorks/Creo), GD&T, FEA, and detailed drawings.
• Strong grounding in optical design principles and ray tracing.

Responsibilities

• Lead technical interface to development and factory design reviews.
• Design and analyze optical systems and mounting for performance and DFM.
• Align lasers/optical systems and verify against specs.
• Collaborate with optical/system leads on opto-mechanical design.
• Document mechanical design, BOM, drawings, and procedures.

Skills

Opto-mechanical design

CAD software (SolidWorks/Creo)

GD&T

FEA

Optical alignment

Laser systems

Ray tracing

Test development

Project management

Education

Master's degree in optical/mechanical engineering or related field

Bachelor's degree in Mechanical/Optical Engineering

Tools

SolidWorks

Creo

Matlab/optical design tools

Job description

Description Amazon Leo is Amazon’s low Earth orbit satellite network. Our mission is to deliver fast, reliable internet connectivity to customers beyond the reach of existing networks. From individual households to schools, hospitals, businesses, and government agencies, Amazon Leo will serve people and organizations operating in locations without reliable connectivity.

Description Amazon Leo is Amazon’s low Earth orbit satellite network. Our mission is to deliver fast, reliable internet connectivity to customers beyond the reach of existing networks. From individual households to schools, hospitals, businesses, and government agencies, Amazon Leo will serve people and organizations operating in locations without reliable connectivity.

We’re looking for a Sr Opto Mechanical Engineer to lead manufacturing and test development. As the Sr Opto Mechanical Engineer for a Line Replaceable Unit at Amazon Leo, you will be directly responsible for the production test development, introduction, improvement, & maintenance of a key module on our next generation spacecraft. You’ll be the leading technical voice for a team of manufacturing engineers working on the product, solving challenging technical problems associated with delivering an ultra-high-performing optical, electrical, and mechatronic module to space. You will serve as a key lynchpin connection design/development, factory operations, quality engineering, program management, and more as you drive the manufacturing processes, we use from initial production introduction to full rate production. You will leverage your expertise in optical test design to partner with development on the design and test of future iterations of the system and sub-assembly and our associated production test systems & tooling. You’ll solve complex industrial challenges associated with balancing production velocity, exceptional quality, and cost competitive production concepts while ensuring smooth technical execution of current production operations. You’ll be the key animating force in the increase in production capacity through vision & execution of capital investment for production scaling & automation.

Key job responsibilities

• Serve as primary technical interface to development team, participating as the lead technical voice from the factory in Design Reviews, key technical escalations, and new product development activities.
• Design and analyze of optical systems, including opto-mechanical mounting. Review designs from design engineer for performance, DFM, FMEA, etc.
• Align laser and/or optical systems. Measure laser properties and optical performance to ensure product specifications are met.
• Collaborate with the optical engineering and system engineering leads with the opto-mechanical system design.
• Drive full documentation of mechanical design including BOM, drawings and procedures.

Export Control Requirement

Due to applicable export control laws and regulations, candidates must be a U.S. citizen or national, U.S. permanent resident (i.e., current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

A day in the life

• 25% - On the shop floor, working with production teams to implement new processes, review & solve key technical blockers in production, performing production development testing, etc.
• 25% - Independent development work such as deep diving on available data sets to identify and implement key production improvement actions, acting on quality escapes by developing and implementing new quality control measures, developing & executing to existing roadmaps for capacity increase, process simplification, etc.
• 40% - Meeting settings, collaborating with others on topics such as new design introductions, production process change management, production solution finding reviews, etc.
• 10% - Mentorship settings with other engineers on the team, performing collaborative work & coaching to develop the team members skillsets, while ensuring common team execution to your technical vision

About The Team

The Optical Inter-Satellite Link Production team is a multi-disciplinary organization responsible for all aspects of production of the key modules enabling satellite-to-satellite communication. The Manufacturing Engineering Team is the technical arm of this organization, with 20+ engineers from all disciplines collaborating on all aspects of technical development & execution in production. As a Lead Manufacturing Engineer, you will be the technical leader of a team of 4-6 manufacturing engineers.

Basic Qualifications

• Experience in developing functional specifications, design verification plans and functional test procedures
• 7+ years of including new product introduction (NPI) experience
• Degree in one of the following areas OR related field OR equivalent work experience: Mechanical Engineering; Optical Engineering; Physics; Optics/Optical Sciences
• Experience in design of opto-mechanical systems, familiar with optics mounting and optical alignment
• Experience in developing functional specifications, design verification plans and functional test procedures
• 5+ years of experience in mechanical systems design and development using at least one standard commercial CAD software package (Solidworks, Creo, etc) including experience with GD&T, FEA and quality detail drawing documentation
• Proficient with optical design principles and ray tracing

Preferred Qualifications

• Experience working with interdisciplinary teams to execute product design from concept to production
• Experience with the project management of technical projects
• Master's degree in optical engineering, mechanical engineering, or equivalent
• Understanding of optical alignment techniques and experience with design of laser systems and alignment procedures
• Experience with design tools and fixtures to aid in alignment, fabrication, gluing, and assembly of lasers, interferometers, and optical components

Amazon is an equal opportunity employer and does not discriminate on the basis of protected veteran status, disability, or other legally protected status.

Our inclusive culture empowers Amazonians to deliver the best results for our customers. If you have a disability and need a workplace accommodation or adjustment during the application and hiring process, including support for the interview or onboarding process, please visit https://amazon.jobs/content/en/how-we-hire/accommodations for more information. If the country/region you’re applying in isn’t listed, please contact your Recruiting Partner.

The base salary range for this position is listed below. Your Amazon package will include sign-on payments and restricted stock units (RSUs). Final compensation will be determined based on factors including experience, qualifications, and location.

Amazon also offers comprehensive benefits including health insurance (medical, dental, vision, prescription, Basic Life & AD&D insurance and option for Supplemental life plans, EAP, Mental Health Support, Medical Advice Line, Flexible Spending Accounts, Adoption and Surrogacy Reimbursement coverage), 401(k) matching, paid time off, and parental leave. Learn more about our benefits at https://amazon.jobs/en/benefits.

USA, WA, REDMOND - 137,300.00 - 185,700.00 USD annually

Company – Amazon Kuiper Manufacturing Enterprises LLC

Job ID: A10441575