Sr. Mechanical Engineer (Starship Avionics)

SpaceX; Town of Texas (WI); On-site; USD 80,000 - 100,000; Full time

Job summary

A leading aerospace manufacturer in Wisconsin is seeking a Sr. Mechanical Engineer for the Starship Avionics team. This role involves designing packaging solutions for electro-mechanical assemblies and conducting thermal and structural analyses for rocket components. The ideal candidate has a Bachelor's degree in engineering and over 5 years of relevant experience. Familiarity with CAD and FEA software is essential. Candidates must be U.S. citizens or lawful permanent residents.

Qualifications

• 5+ years of professional experience with mechanical or electromechanical design and analysis.
• Experience with structural and thermal analysis of rocket components.
• Familiarity with high volume production designs and design for manufacturability.

Responsibilities

• Design packaging solutions for electro-mechanical assemblies.
• Conduct thermal, structural, and tolerance analysis for electro-mechanical assemblies.
• Lead design reviews and collaborate with suppliers and customers.

Skills

Mechanical design

Electromechanical design

Organizational skills

Communication skills

Thermal analysis

Structural analysis

Education

Bachelor's degree in mechanical, aerospace, or other engineering discipline

Tools

CAD software

FEA software

ANSYS

ABAQUS

NASTRAN

Job description

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

SR. MECHANICAL ENGINEER (STARSHIP AVIONICS)

The Starship Avionics team is responsible for designing a Starship avionics system that is optimized for high reliability at a low mass and cost. Our charter is to develop highly producible mechanical designs and packaging solutions that protect our electronics from the harsh mechanical and thermal environments of launch vehicle operations.

RESPONSIBILITIES:

• Design packaging solutions for electro-mechanical assemblies
• Thermal, structural, and tolerance analysis for electro-mechanical assemblies using both hand calculations and finite element analysis
• Participate in initial mechanical design, 3D modeling, creation of production drawings and maintenance of design data
• Failure analysis of components as it relates to thermal, loads, vibration and shock
• Interface with machine shops and production teams to ensure final designs can be produced in accordance with overall project goals
• Own the hardware delivery timeline and success through inception, design, assembly, test, and integration
• Lead design reviews internally and participate in reviews with suppliers and customers
• Ensure structural designs are capable of both weight and rate targets using innovative design and manufacturing approaches

BASIC QUALIFICATIONS:

• Bachelor's degree in mechanical, aerospace, or other engineering discipline
• 5+ years of professional experience with mechanical or electromechanical design and analysis

PREFERRED SKILLS AND EXPERIENCE:

• Self-motivated with strong organizational, written, and oral communication skills
• Experience with CAD and FEA software packages
• Proficient and frequent use of hand calculations, finite element analyses (FEA), and computer-aided designs (CAD)
• Exposure to high volume production designs with a focus on design for manufacturability
• Exposure to designing for high vibration environmentsDemonstrated understanding of structural analysis and failure modes
• Working knowledge of thermal and structural FEA studies
• Experience with fatigue and thermal testing of electro-mechanical assemblies
• Solid understanding and application of GD&T (e.g. ANSYS, ABAQUS, NASTRAN)
• Experience working with PCB designers and exposure to PCB layout
• Experience with structural and thermal analysis of rocket components

ADDITIONAL REQUIREMENTS:

• Extended hours and weekend work may be required to support critical project and mission milestones

ITAR REQUIREMENTS:

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affi… or applicants requiring reasonable accommodation to the application/interview process should reach out to [e-mail]