Sr. Mechanical Engineer

Intellectt INC; Wayne (NJ); On-site; USD 90,000 - 140,000; Full time

Job summary

Intellectt INC in Wayne, NJ seeks a Sr. Mechanical Engineer to lead design and development of pneumatic, mechanical, and electromechanical systems in a medical equipment environment. The role emphasizes hands-on prototyping, testing, DFM/DFA, GD&T, and collaboration with cross-functional teams.

The candidate should have Strong SolidWorks and 3D CAD skills, plus experience with FDA/IEC/UL standards, measurement equipment, and mentoring junior engineers. On-site role with 12-month duration.

Qualifications

• 2-3 years of professional experience in mechanical engineering, mechanical design, or product development.
• Strong experience with SolidWorks and 3D CAD.
• Hands-on experience with GD&T, ANSI/ISO dimensioning, measurement, and testing equipment.
• Experience with electronic document control in medical device environments.
• Knowledge of FDA, IEC, and UL standards applicable to medical electronic equipment.
• Experience using pressure/flow equipment, environmental chambers, data recorders, and related test equipment.
• Familiarity with machine-shop equipment such as drill presses, lathes, milling machines, brakes, and shears.
• Strong communication, project coordination, leadership, and mentoring skills.

Responsibilities

• Lead mechanical design and development of complex pneumatic, mechanical, and electromechanical systems.
• Create and develop 3D models and detailed designs using SolidWorks/MCAD.
• Apply DFM/DFA, GD&T, tolerance analysis, and cost-effective manufacturing principles.
• Develop prototypes using internal manufacturing teams and external suppliers.
• Prepare and review product specifications, engineering reports, drawings, and design documentation.
• Perform design verification, testing, and analysis to ensure environmental, safety, regulatory, and performance requirements are met.
• Conduct thermal, structural, vibration, and statistical analysis as required.
• Support products manufactured through injection molding, extrusion, casting, sheet metal, stamping, additive manufacturing, and machining.
• Collaborate with cross-functional engineering and manufacturing teams.
• Provide technical guidance and mentoring to junior engineers.
• Lead small-to-medium engineering projects and support project execution.

Skills

SolidWorks

3D CAD

Leadership

Mentoring

Tools

SolidWorks/MCAD

Measurement equipment

Job description

Job Title: Sr. Mechanical Engineer

Location: Wayne, NJ

Duration: 12 Months

Job Summary:

We are seeking a Senior Mechanical Engineer to lead mechanical design and development activities for complex pneumatic, mechanical, and electromechanical systems within a medical equipment environment. The ideal candidate will have strong hands-on design, prototyping, testing, and manufacturing experience.

Key Responsibilities:

• Lead mechanical design and development of complex pneumatic, mechanical, and electromechanical systems.
• Create and develop 3D models and detailed designs using SolidWorks/MCAD.
• Apply DFM/DFA, GD&T, tolerance analysis, and cost-effective manufacturing principles.
• Develop prototypes using internal manufacturing teams and external suppliers.
• Prepare and review product specifications, engineering reports, drawings, and design documentation.
• Perform design verification, testing, and analysis to ensure environmental, safety, regulatory, and performance requirements are met.
• Conduct thermal, structural, vibration, and statistical analysis as required.
• Support products manufactured through injection molding, extrusion, casting, sheet metal, stamping, additive manufacturing, and machining.
• Collaborate with cross-functional engineering and manufacturing teams.
• Provide technical guidance and mentoring to junior engineers.
• Lead small-to-medium engineering projects and support project execution.

Required Qualifications & Skills:

• 2 3 years of professional experience in mechanical engineering, mechanical design, or product development.
• Strong experience with SolidWorks and 3D CAD.
• Strong mechanical and mechanism design, analytical, and problem-solving skills.
• Hands-on experience with GD&T, ANSI/ISO dimensioning, measurement, and testing equipment.
• Experience with electronic document control in medical device or medical equipment environments.
• Knowledge of FDA, IEC, and UL standards applicable to medical electronic equipment.
• Experience using pressure/flow equipment, environmental chambers, data recorders, DVMs, oscilloscopes, and related test equipment.
• Familiarity with machine-shop equipment such as drill presses, lathes, milling machines, brakes, and shears.
• Strong communication, project coordination, leadership, and mentoring skills.