Sr. Mechanical Engineer

airbusspaceanddefense; Merritt Island (FL); On-site; USD 120,000 - 160,000; Full time

Job summary

Airbus U.S. Space & Defense, Inc. seeks an experienced Mechanical Design Lead for the Final Assembly Line (FAL) to guide MGSE and aerospace structural design, align hardware integration with production capacity, and set maintenance standards.

The role emphasizes data-driven improvements and collaboration across engineering and manufacturing. The candidate should bring 10+ years in mechanical design, CAD proficiency (SolidWorks), and experience with spacecraft manufacturing processes and quality

Qualifications

• Bachelor's degree in mechanical, Aerospace, or related Engineering discipline, with a strong preference for candidates with advanced degrees.
• 10+ years of experience in mechanical design and manufacturing environments, preferably in aerospace MGSE.
• Proficiency in computer aided design (CAD), preferably with Solidworks.
• In-depth knowledge of spacecraft/satellites manufacturing processes and quality management systems, with familiarity with SAP and other supervision systems considered a plus.
• Proficient in structural analysis via hand calculations and FEM methods.

Responsibilities

• Lead mechanical design initiatives, establishing clear objectives and driving innovation in MGSE and aerospace structural design.
• Develop and maintain in-depth knowledge of manufacturing processes, satellite configurations, and specific requirements for MGSE and large aerospace structures.
• Maintain a high level of presence in the FAL ensuring timely support and full awareness at all times.
• Coordinate with Quality, Configuration Management, and Design Engineering teams to implement design and process changes effectively.
• Support mechanical operations, focusing on advanced problem-solving and anomaly resolution in the FAL and related areas.
• Mentor peers and support team growth initiatives.

Skills

Mechanical design

Project leadership

SolidWorks

FEM analysis

Spacecraft manufacturing

Quality management

SAP experience

Structural analysis

Problem solving

Multitasking

Education

Bachelor's degree in mechanical, Aerospace, or related Engineering

Tools

SAP

Job description

Airbus U.S. Space & Defense, Inc offers advanced solutions to meet the most complex U.S. defense, security, space, and intelligence requirements. Celebrating over 50 years in the US, we remain a trusted government partner, leveraging world-class satellite, laser communication, rotor and fixed wing solutions to help our national security, defense and space focused customers meet their missions.

Airbus U.S. looks to employ a commitment driven team, dedicated to enabling our customer's mission success. We are committed to maintaining a diverse and inclusive work environment and a welcoming and engaging staff. With competitive compensation and superior employee benefits, as well as a commitment to fostering individual career growth, Airbus U.S. is the place where top talent wants to work.

Position Summary:

• Oversee the development and implementation of mechanical design strategies for the Final Assembly Line (FAL), ensuring integration of mechanical flight hardware aligns with design specifications and production capacity requirements.
• Serve as the technical owner of all Mechanical Ground Support Equipment (MGSE).
• Monitor station and MGSE performance with respect to production capacity and quality.
• Lead investigations and RCCA's aimed at resolving mechanical non-conformances (NCs) and anomalies in the assembly line and related mechanical systems.
• Propose and implement data driven MGSE solutions and process improvements directed at enhancing production performance and maximum Return on Investment (ROI).
• Define and manage MGSE maintenance requirements.
• Provide technical guidance on the design and optimization of FAL workstations, GSE, and processes.
• Support and act as a leader in the collaborative development of manufacturing efficiency and effectiveness.
• Serve as the technical point of contact for 3D measurements, ensuring precision in manufacturing and assembly processes.
• Conduct various types of mechanical analysis to evaluate and improve system performances under varying operational conditions.
• Advocate and lead efforts aimed to improve and mature engineering processes fostering a culture of continuous improvement.
• Act as the primary liaison between mechanical design engineering and production ensuring design to manufacturing principles and lessons learned are being considered and prioritized in product development.
• Mentor peers and support team growth initiatives.

Position Responsibilities:

• Lead mechanical design initiatives, establishing clear objectives and driving innovation in MGSE and aerospace structural design.
• Develop and maintain in-depth knowledge of manufacturing processes, satellite configurations, and specific requirements for MGSE and large aerospace structures.
• Maintain a high level of presence in the FAL ensuring timely support and full awareness at all times.
• Coordinate with Quality, Configuration Management, and Design Engineering teams to implement design and process changes effectively.
• Support mechanical operations, focusing on advanced problem-solving and anomaly resolution in the FAL and related areas.

Other Duties as Assigned: 10%

Qualified Experience / Skills / Training:

Education:

• Bachelor's degree in mechanical, Aerospace, or related Engineering discipline, with a strong preference for candidates with advanced degrees.

Knowledge, Skills, Demonstrated Capabilities:

• Extensive experience (10+ years preferred) in mechanical design and manufacturing environments, particularly in aerospace applications and MGSE.
• Demonstrated expertise in leading technical projects and initiatives, with a focus on innovation and technical excellence.
• Proficiency in computer aided design (CAD), preferably with Solidworks.
• In-depth knowledge of spacecraft/satellites manufacturing processes and quality management systems, with familiarity with SAP and other supervision systems considered a plus.
• Exceptional engineering skills, capable of understanding and solving complex mechanical design and manufacturing challenges. Proficient in structural analysis via hand calculations and FEM methods.
• Strong organizational, analytical, and problem-solving skills, capable of multitasking and prioritizing effectively in a dynamic environment.

Communication Skills (Spoken, Written, Influencing, Proficiency in Other Languages):

• Proficient in communication, able to articulate complex technical issues clearly and effectively across different organizational levels and cultures.

Eligibility:

• U.S. Citizenship required.

Clearance:

• Must possess or be eligible to obtain U.S. Government SECRET level security clearance.

Equal Employment Opportunity:

Airbus provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetics, pregnancy, marital status, veteran status, or other legally protected status. In addition to federal law requirements, Airbus complies with applicable state and local laws governing nondiscrimination in employment in every location in which the company has facilities. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, demotion, termination, layoff, recall, transfer, leaves of absence, compensation, benefits, and training. Airbus expressly prohibits any form of workplace harassment based on race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetics, pregnancy, marital status, veteran status, or other legally protected status.

As a matter of policy, Airbus does not sponsor visas for US positions unless specified. Only applicants with current work authorization will be considered. Airbus does not offer tenured or guaranteed employment. Employment with Airbus is at will, meaning either the company or the employee can terminate the employment relationship at any time, with or without cause, with or without notice. Airbus reserves the right to revise or change job duties and responsibilities as the need arises. This position description does not constitute a written or implied contract of employment.

By submitting your resume or application you are consenting to Airbus using and storing information about you for monitoring purposes relating to your application or future employment. This information will only be used by Airbus. Airbus is committed to achieving workforce diversity and creating an inclusive working environment. We welcome all applications irrespective of social and cultural background, age, gender, disability, sexual orientation, or religious belief.

Airbus is, and always has been, committed to equal opportunities for all. As such, we will never ask for any type of monetary exchange in the frame of a recruitment process. Any impersonation of Airbus to do so should be reported to [e-mail].

Company Website: www.airbusus.com