Sr. Manufacturing Engineer in Santa Clara

Energy Jobline ZR; Santa Clara (CA); On-site; USD 130,000 - 145,000; Full time

Benefits offered by this job

Health Care Plan (Medical, Dental &amp

Retirement Plan (401k, IRA)

Bonus Plan eligible

Paid Time Off (Vacation, Sick & PH

Life Insurance (Basic, Voluntary &

Family Leave (Maternity, Paternity)

Free Food & Snacks

Stock Option Plan

Short Term & Long Term

Job summary

Halo Industries in Santa Clara, CA seeks a Sr. Manufacturing Engineer to transition complex production equipment from R&D to pilot manufacturing. You’ll ensure manufacturability, establish build/test processes, and drive cross-functional collaboration for a seamless NPI.

You will lead prototype builds, perform IQ/OQ/PQ validations, and develop scalable processes and tooling. Strong collaboration with R&D, QA, and supply chain is essential.

Qualifications

• B.S. in Electrical, Mechanical, or related engineering; M.S. preferred.
• 5+ years hands-on manufacturing engineering in capital equipment, semiconductor, optical, or medical device industries.
• Proven experience releasing prototype designs into pilot and full production lifecycles.
• Strong troubleshooting skills for complex electro-mechanical equipment.
• Experience with CAD, ERP/MRP, and PLM/QMS software.
• Demonstrated project leadership and cross-functional communication.

Responsibilities

• Design for Excellence (DfX) and technical transfer.
• Translate product requirements into manufacturable designs with R&D engineers.
• Support engineering deliverables by completing BOMs, CAD drawings, and sourcing data in the PLM system.
• Generate, review and execute ECOs during pilot manufacturing.
• Develop, qualify, and optimize scalable manufacturing and assembly processes.
• Design, build, and validate tooling, fixtures, and test stands.
• Create detailed work instructions, SOPs, and technical documentation for production readiness.
• Collaborate with contract manufacturers and internal teams for NPI.
• Lead prototype builds and pilot manufacturing runs; manage schedules and milestones.
• Execute IQ/OQ/PQ validations and publish performance reports.
• Utilize PLM and QMS systems (Arena) to maintain workflow and compliance.
• Lead root cause analyses and continuous improvement initiatives to improve yield and reduce costs.

Skills

Project management

Leadership

Cross-functional communication

Troubleshooting

Capital equipment experience

Education

B.S. in Electrical/Mechanical or related engineering

Tools

SolidWorks

NetSuite ERP/MRP

Arena PLM/QMS

Job description

Job DescriptionJob Description

The Company

Halo Industries has invented a revolutionary technology to replace a decades-old semiconductor material slicing process. Our laser-based technology eliminates waste, improves material cost and performance, and drives advancements in high-growth markets like automotive, telecommunications, and power electronics. Founded in 2014 at Stanford University, Halo is well-funded and poised for rapid growth, engaging strategic customers and preparing for volume manufacturing.

The Opportunity

The Sr. Manufacturing Engineer is responsible for transitioning complex, proprietary production equipment from R&D development to pilot manufacturing. Operating at the intersection of design, quality, and supply chain, you will ensure manufacturability, establish robust build and test processes, and drive cross-functional collaboration for a seamless New Product Introduction (NPI).

Role and Responsibilities:

Design for Excellence (DfX) & Technical Transfer

• Participate in early-stage design reviews, providing DFM, DFA, DFR, DFT, and DFS recommendations to identify manufacturability, quality, and supply chain risks.
• Work closely with R&D engineers and scientists to translate product requirements into manufacturable designs.
• Support engineering deliverables by completing BOMs, CAD drawings, and sourcing data within the PLM system.
• Generate, review and execute Engineering Change Orders (ECOs) during pilot manufacturing.

Process & Test Development

• Develop, qualify, and optimize scalable manufacturing and assembly processes to ensure build consistency and quality control.
• Design, build, and validate custom assembly tooling, fixtures, and test stands.
• Develop detailed work instructions, standard operating procedures, and technical documentation for production readiness.
• Collaborate with contract manufacturers (CMs) and internal teams to prepare operations for product transition.

Pilot Manufacturing & NPI Project Execution

• Lead prototype builds and pilot manufacturing runs, managing NPI schedules, design transfer deliverables, and milestone targets.
• Execute process validations (IQ/OQ/PQ) and publish performance reports.
• Utilize PLM and QMS systems (e.g., Arena) to maintain efficient workflow and compliance standards.

Root Cause Analysis & Continuous Improvement

• Lead structured root cause analyses and corrective action implementations for process, tool, or product failures.
• Identify and drive continuous improvement initiatives to enhance yield, reduce cycle time, and lower build costs.

Requirements

Basic Qualifications

• Education: B.S. in Electrical, Mechanical, or related engineering discipline (M.S. ).
• Experience: 5+ years of hands-on manufacturing engineering experience in capital equipment, semiconductor equipment (WFE), optical, or medical device industries.
• Technical Skills:
  • Proven experience releasing prototype designs into pilot and full production lifecycles.
  • Strong hands-on troubleshooting skills for complex, multi-disciplinary electro-mechanical equipment.
  • Demonstrated application of methodical root cause analysis frameworks (e.g., 8D, 5-Why, Fishbone).
  • Experience utilizing CAD, ERP/MRP, and PLM/QMS software tools.
  • Soft Skills: Excellent project management, leadership, and cross-functional communication skills with the ability to convey complex technical concepts to non-technical stakeholders.

Qualifications

• Tools & Software: Proficiency with SolidWorks, NetSuite ERP/MRP, and Arena PLM/QMS.
• Process Knowledge: In-depth knowledge of advanced fabrication, assembly, and functional testing methods.
• Certifications: PMP, PE, Lean, or Six Sigma Black/Green Belt.

Benefits

• Health Care Plan (Medical, Dental & Vision)
• Retirement Plan (401k, IRA)
• Bonus Plan eligible
• Paid Time Off (Vacation, Sick & Public Holidays)
• Life Insurance (Basic, Voluntary & AD&D)
• Family Leave (Maternity, Paternity)
• Free Food & Snacks
• Stock Option Plan
• Short Term & Long Term

• Base salary $130K - $145K

AdditionalInformation

We are committed to creating an inclusive workplace where all team members feel valued and supported. We welcome applicants from diverse backgrounds, including those from underrepresented communities in STEM.