Sr. Manufacturing Engineer

Borgwarner Emissions Systems Spain SL; Hendersonville (NC); On-site; USD 90,000 - 130,000; Full time

Job summary

BorgWarner Arden facility in Western North Carolina is creating a new state-of-the-art hub for power generation systems for data centers and microgrid applications. This role covers manufacturing engineering for special projects, production lines, cost reductions, and continuous improvement from day one.

You will drive assembly line improvements, lead changes for long-term safety, and work with vendors to enhance equipment and processes.

Qualifications

• BS degree in Engineering required.
• 5+ years of experience required; non-automotive preferred.
• Vision system programming experience required.
• DC electric torque systems experience required.
• Lean principles with demonstrated application required.
• Understanding of APQP process required.
• High-speed balancing of flexible rotors experience is a plus.
• SAP knowledge is a plus.
• Allen Bradley PLC programming is a plus.
• Proficiency with Microsoft Office required.
• Minimum 2 years managing large capital equipment projects within deadlines.
• Demonstrated experience with new project costing and financial analysis.
• Strong written and verbal communication skills required.

Responsibilities

• Develop, implement, and document assembly line improvements.
• Industrial, large component assembly experience is a plus.
• Lead all changes building in long-term safe working practices.
• Collaborate with equipment vendors to develop and implement improvements.
• Develop and document cost reductions.
• Specify and execute machine purchases with quality and performance verification.
• Interact with all levels and cross-functional teams.
• Work with cross-functional groups on new programs and cost improvements.
• Follow ISO and Quality Systems design procedures.
• Participate in customer project reviews.
• Travel to equipment vendor locations when needed.
• Maintain project status reports for scheduling.
• Ensure adherence to standard manufacturing practices.
• Follow health, safety, and environmental policies.
• Communicate and enforce safe work procedures.
• Identify and close safety issues and corrective actions.
• Perform other duties as assigned.

Skills

Vision system programming

DC torque systems

Lean principles

APQP

Leak testing

High-speed balancing

Communication

Team collaboration

Education

Bachelor's degree in Engineering

Tools

SAP

Allen-Bradley PLC

Microsoft Office

Job description

This position will be based at the BorgWarner Arden facility in Western North Carolina and will transition to a new facility in Hendersonville, NC.

About Us

BorgWarner has nearly a 100-year legacy of innovation, delivering advanced mobility solutions worldwide. We're now expanding into the high-growth data center market, providing advanced power generation systems for AI-driven data centers and microgrid applications. This growth builds our expertise in turbocharging, thermal management, power electronics, and advanced controls - reflecting our commitment to development, sustainability, and real-world impact. We are a company of innovators and independent thinkers that bring together talented employees, meaningful work, and amazing technology in a unique environment. At BorgWarner we constantly work towards our vision of a clean and energy-efficient world.

Our Culture

We believe the health and safety of our employees are a top priority. We care about our local communities and the global environment. BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration.

We manage talent as seriously as we manage our businesses and encourage you to learn about our proud history, strong culture, technologies, and future vision. We offer a strong local presence and interesting global opportunities. Start your future with BorgWarner now!

All positions start at an above market pay rate for that position. Benefits are also above market and include the following for all full-time employees:

• Day 1 Medical Coverage with potential of no monthly premium
• Onsite Health Clinic for employees and dependents (age 14 and over) with potential of no cost
• Dental, Vision, Life, AD&DD, and Disability Coverage
• Tuition Reimbursement Program after 18 months
• Retirement Savings Plan (401k) with a matching program
• Company paid holidays and vacation starting Day 1
• Competitive annual incentive program tied to business results

Job Purpose

We're building a brand-new state-of-the-art facility dedicated to creating power generation systems for data centers and microgrid applications. This new hub will be at the heart of BorgWarner's latest growth initiative, bringing together engineering, innovation, and technology in one dynamic space. Be part of a team that's shaping the future of sustainable power and driving breakthrough solutions from day one. To learn more about BorgWarner's Industrial Solutions business, please visit: BorgWarner Industrial Solutions .

To perform the manufacturing engineering function for special projects, production lines, cost reduction, and continuous improvement thru analytical approach. Develops and implements assembly line improvements & process controls, while following required safety and quality standards. Recommends and implements improvements to processes, methods and controls and product design. Ensure safe working practices are designed into all processes. Interacts with all levels of the organization as a team to produce and be accountable for desired results.

Key Responsibilities

• Develop, implement, & document assembly line improvements
• Industrial, large component assembly experience is a plus
• Leads all changes building in long term safe working practices.
• Works with equipment vendors to develop & implement equipment improvements
• Develop, implement and documents effective cost reductions on time.
• Specifies and executes machine purchases including verification of machine quality, performance and effect on process.
• Interacts effectively with all levels of the organization, frequently participating on or leading cross functional teams.
• Works as part of cross functional group for new program launches, cost improvement activities
• Works within design procedures of ISO and Quality Systems
• Participates in customer project reviews
• Willingness to travel to equipment vendor location
• Maintains project status reports for scheduling
• Assures adherence to standard manufacturing practices
• Understands and adheres to current quality and control policies.
• Understands and adheres to current health, safety, and environmental policies.
• Communicates and enforces safe work procedures.
• Identifies and closes safety issues (suggestions, inspection and investigation findings) and their corrective actions.
• Performs other duties as requested, directed, or assigned.

What We’re Looking For

• This position requires a BS degree in an Engineering discipline. A BS degree in Engineering is required.
• 5+ years of experience is required, non automotive is preferred.
• Vision system programming experience required
• DC electric torque systems experience is required
• Leak testing experience is preferredUnderstanding of lean principles with demonstrated application is required
• Understanding of the APQP process with demonstrated application is required
• Experience with high speed balancing of flexible rotors is a plus
• Working knowledge of SAP system is a plus.
• Experience with Allen Bradley PLC programming is a plus
• Proficiency with Microsoft office software (Word, Excel, PowerPoint, and Outlook) is required.
• Minimum 2 years of experience managing large capital equipment projects within deadlines is required
• Demonstrated experience with new project costing, involvement in financial analysis is required
• Strong written and verbal communication skills are required.

What We Believe

• Inclusion: Respecting individuals
• Integrity: Honoring truth
• Excellence: Focusing on results
• Responsibility: Our commitment
• Collaboration: Building trust

Safety

This position will adhere to the BorgWarner Environmental Health and Safety Program by following all safety rules, procedures, practices, training, and safe use of equipment; this includes use of personal protective equipment (PPE) as required. This individual will work in a way that stresses the importance of preventing injury, accidents, or illnesses to themselves or co-workers by correcting or reporting unsafe situations, incidents, or occurrences to their Team Lead immediately.

BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status.

Join the company that is creating solutions that support a cleaner, more energy-efficient world.

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BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status.