Sr. Engineer, New Product Introduction (NPI)

LG Energy Solution Arizona; Queen Creek (AZ); In loco; USD 120.000 - 170.000; Tempo pieno

Descrizione del lavoro

LG Energy Solution Arizona is seeking an experienced NPI Engineer to lead end-to-end on-site execution for battery cell development and mass production transfer from HQ R&D in South Korea.

You will collect process data, support PPAP approvals, stabilize initial yields, and optimize parameters to meet HQ standards across the site.

Competenze

• Bachelor's or higher in Engineering (Chemical, Materials, Mechanical, Electrical, or related).
• Minimum 7 years in NPI, Process or Quality Engineering in manufacturing.
• Hands-on PPAP documentation (PFMEA, Control Plan, MSA, Cpk/Ppk).
• Strong problem solving for shop-floor issues (8D/5-Why).
• Proficient with Minitab and SPC statistical tools.

Mansioni

• Lead NPI on-site execution from pilot to mass production transfer.
• Validate assembly processes, welds, electrolyte, and pressing parameters.
• Analyze data variance across lines and report to HQ R&D.
• Prepare gate review data: line uptime, yields, bottleneck analysis.
• Collect CP data for HQ Quality/Customer support teams.

Conoscenze

NPI experience

Process engineering

Quality engineering

PPAP documentation

Statistical analysis

Minitab

SPC

Six Sigma

DOE

Cross-functional collaboration

Formazione

Engineering degree

Strumenti

Minitab

Statistical analysis tools

PFMEA/Control Plan data

Descrizione del lavoro

Queen Creek, Arizona

We awaken the world with energy.

LG Energy Solution is the global leader in lithium-ion battery technology for electric vehicles and energy storage solutions. Located in Queen Creek, Arizona, LG Energy Solution Arizona, Inc. is LG Group's first cylindrical battery manufacturer in North America, leading the widespread distribution of electric vehicles with the most advanced battery technology in the world.

Join us as we inspire our talent with growth, challenge, action and collaboration to Empower Every Possibility!

Role Summary

As the site-level NPI execution lead for battery cell development and mass production transfer projects led by Headquarters NPI/R&D in South Korea, this role is responsible for end-to-end on-site execution from pilot line validation to mass production stabilization. In alignment with HQ guidelines, the NPI Engineer will collect cell assembly process data, support customer PPAP approval, stabilize initial production yield, and optimize process parameters.

Responsibilities

• New Cell Line Transfer & Ramp-Up Support: Execute pilot runs and DV/PD/PV (Design/Process Development/ Production Validation) sample builds according to HQ R&D/NPI schedules.
• Assembly Process Parameter Validation: Validate process recipes and parameter settings (welding conditions, electrolyte amount, pressing force, etc.) transferred from HQ.
• Analyze data variance across equipment/lines and provide engineering feedback to HQ R&D.
• Project Gate Review Support: Prepare and share line uptime, cell yield, and bottleneck analysis reports required for NPI Gate Reviews.
• PPAP Data Collection & Package Support: Collect and submit assembly process capability data (Cpk/Ppk), Gauge R&R, and MSA data as requested by HQ Quality/Customer Support teams.
• Site Quality Documentation Alignment: Localize and update site-specific PFMEAs, Standard Operating Procedures (SOPs), and inspection standards based on HQ standard documents (DFMEA/PFMEA, Control Plan).
• Customer On-Site Audit Support: Lead line tours, demonstrate key assembly/inspection processes during customer audits, and implement corrective actions for audit findings.
• Initial Yield & Cpk Management: Monitor ramp-up yield trends, conduct Pareto analysis on defect types and control process variation to achieve target capability for key assembly processes.
• Issue 8D reports for NPI stage defects including tab welding failures, dimensional/visual defects, and sealing/leakage issues and conduct root cause investigations using cross-sectional analysis, reporting findings to HQ
• Process Parameter Optimization: Optimize laser welding parameters, electrolyte injection/soaking time, and humidity/pressure controls to reduce defect rates.
• Transfer validated assembly process know-how, safety guidelines, and operating precautions to site manufacturing and quality teams.
• Document and manage approvals for 4M (Man, Machine, Material, Method) changes occurring during the NPI phase.

Basic Qualifications

• Bachelor’s degree or higher in Engineering (Chemical, Materials, Mechanical, Electrical, or related fields).
• Minimum 7 years of experience in NPI, Process Engineering, or Quality Engineering in manufacturing.
• Technical Competencies including:
  • Hands-on experience in generating PPAP documentation and datasets (PFMEA, Control Plan, MSA, Cpk/Ppk).
  • Problem-solving skills for shop-floor issues such as 8D Report or 5-Why methodology
  • Proficiency in statistical data analysis tools (Minitab, SPC).

Preferred Qualifications

• Battery Cell Assembly Experience (Highly Preferred)
• Language & Communication: Professional working proficiency in English (both verbal and written) for cross-functional collaboration with HQ and global clients.
• Understanding of quality systems such as Six Sigma, DOE, and statistical tools.
• Project & Quality System Experience:
  • Experience in HQ-to-plant tech transfer projects for new battery cell products.
  • Experience in customer PPAP submission and audit response under IATF 16949 quality standards.

Why should you work here?

1. Growth - You are a self-driven individual who seeks and captures the opportunities for growth we offer by acquiring and solving tasks.

2. Challenge - You reach beyond expectations and strive for innovative methods beyond the traditional.

3. Action - You are driven, take initiative, can execute decisions with agility and fulfill tasks to completion.

4. Collaboration - You are enthusiastic about teamwork while respecting the different backgrounds and experience of colleagues.

EEO Statement

LG Energy Solution Arizona, Inc. is an Equal Employment Opportunity Employer.