Spacecraft Structures Engineer

Overview Energy; Ashburn (GA); On-site; Full time

Benefits offered by this job

Medical, dental, and vision insurance

6 weeks of paid time off

Employer 401K matching

Job summary

A leading energy technology company in Georgia is seeking a Structures Engineer to lead the design and analysis of spacecraft structural systems. The role involves hands-on engineering and technical leadership while collaborating with a cross-functional team. The ideal candidate should possess a Bachelor's degree in engineering, along with significant experience in mechanical design and analysis. The position offers competitive salary and comprehensive benefits, including health coverage and paid time off.

Qualifications

• 5-7 years of progressive experience in mechanical design, analysis, and testing.
• Strong proficiency with 3D CAD software and advanced FEA tools.
• Experience with spacecraft-level structural test campaign design and execution.

Responsibilities

• Lead end-to-end development and analysis of structural systems for spacecraft.
• Perform comprehensive structural analysis of components using advanced software.
• Design and model components in CAD software, ensuring manufacturability and product definition.

Skills

3D CAD software proficiency

Structural analysis expertise

FMEA knowledge

Education

Bachelor's degree in Mechanical, Aerospace, Structural Engineering

Tools

NX CAD software

NX Nastran

Job description

Overview Energy is a mission-driven team committed to delivering Space Solar Energy to the world. We operate at the intersection of space infrastructure and energy abundance, providing baseload power across entire continents 24/7, without seasonality or the need for batteries. Headquartered in the Washington, DC area and backed by world-class investors, we are advancing the next generation of clean energy technology.

The Role

Overview Energy's Structures Engineer leads the design, structural analysis, testing, and manufacturing of spacecraft structural systems from concept through integration and flight. The role blends hands‑on engineering with technical leadership, driving the creation and implementation of structural assemblies, components, and integrated systems. The ideal candidate brings proven expertise in spacecraft structures including both analytical and hands‑on capabilities, and thrives in a fast‑paced, multidisciplinary environment.

Key Responsibilities

• Lead end‑to‑end development, analysis, prototyping, and integration of structural systems and spacecraft components for advanced space systems, collaborating closely within a cross‑functional engineering team

• Perform comprehensive structural analysis of spacecraft and platform components, including composites and metallic structures, using advanced analytical methods and industry‑standard software (NX Nastran, FEA tools)

• Develop, refine, and validate finite element models to assess structural performance under static, dynamic, thermal, and acoustic loads; perform trade studies and mass optimization analyses

• Develop allowables and assess structural margins for bolted and bonded joints

• Design and model parts, assemblies, and components in CAD software (NX), ensuring manufacturability, ease of assembly, and complete product definition including drawings, GD&T specifications, and test procedures

• Apply design‑for‑manufacturing (DFM) principles and rapid prototyping techniques to optimize spacecraft structural designs for simplicity, reduced cost, and efficient production

• Lead and support structural test campaigns including design, execution, data processing, and validation, documenting results and lessons learned

Required Qualifications & Experience

• Bachelor's degree in Mechanical, Aerospace, Structural Engineering, or equivalent hands‑on experience in a mechanical/aerospace engineering role

• Minimum of 5–7 years of progressive experience in mechanical design, analysis, and testing

• Strong proficiency with 3D CAD software (NX preferred) and advanced FEA tools (NX Nastran or equivalent)

• Experience in spacecraft‑level structural test campaign design, execution, data processing, and validation

• Solid understanding of GD&T, design‑for‑manufacturing (DFM) principles, and mechanical design best practices

• Strong understanding of dynamic mechanical system design, analysis, and failure modes (modal, random vibration, buckling, thermoelastic analysis)

• Demonstrated experience with structural analysis of both metallic and composite structures (laminate design, joint design, materials characterization)

• Experience with rapid prototyping and hands‑on mechanical assembly

• Proven ability to own and deliver complex structural systems from concept through final implementation

• U.S. citizenship required

Preferred Skills & Experience

• Experience with satellite or spacecraft primary and secondary structures in flight programs

• Familiarity with composite manufacturing processes and design‑to‑cost approaches for space hardware

• Experience with thermal‑structural analysis and distortion modeling

Benefits

The health and safety of our employees and their families comes first. In addition to competitive salary and equity, we offer medical, dental, vision, disability, and life insurance coverage, a health and wellness stipend, 6 weeks of paid time off, parental leave, and employer 401K matching. The Company reserves the right to modify or change these benefits at any time.

ITAR Requirements

To comply with U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR), you must be a U.S. citizen, lawful permanent resident, protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

Equal Opportunity Employer

Overview Energy is an Equal Opportunity Employer. Employment with Overview Energy is based on merit, competence, and qualifications, and is not influenced by race, color, religion, gender, national origin, ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, or any other legally protected status. If you require a reasonable accommodation to complete the application process, please contact our Talent Team at [e-mail]. Studies show that women and individuals from underrepresented groups often apply for jobs only if they meet all listed qualifications. We encourage anyone who believes they can succeed in this role to apply, even if they do not meet every qualification listed.