Site STA Engineer - Electronics

Ford Motor Company; Dearborn (MI); On-site; USD 84,000 - 162,000; Full time

Benefits offered by this job

Medical, dental, prescription coverage

Vehicle discount program

Tuition assistance

Paid time off

Job summary

Ford Motor Company is seeking a Supplier Technical Assistance Electronics Engineer to support global electronics manufacturing with manufacturing technical expertise. You will drive supplier risk assessments, PPAP compliance, and continuous quality improvements while collaborating across Ford and supplier leadership.

The role emphasizes on-site troubleshooting, cross-functional decision making, and travel to suppliers in the US, Mexico, and Canada to ensure on-time delivery and zero vehicle

Qualifications

• Bachelor of Science / Engineering or academic equivalent.
• 5 years minimum experience analyzing machine settings and vision systems.
• Knowledge of IPC-610, ISO 9000, ANSI/ISO MIL standards; familiarity with automotive material regulations.
• Ability to speak and write fluently in English.

Responsibilities

• Conduct supplier risk assessments and onsite evaluations for new suppliers and programs.
• Industrialize new suppliers/technologies and support capacity studies and eCAR reviews.
• Review PPAP-related tooling work plans for Phased PPAP compliance.
• Drive PFMEA, SCCAF, CP reviews and Health Chart deployment to ensure issue prevention.
• Lead quality performance improvements using SPC, 8D, Gage R&R and Lean methods.

Skills

PFMEA

SPC

8D problem solving

Gage R&R

Lean Manufacturing

Project management

Education

Bachelor of Science in Engineering

Tools

Ford Phased PPAP

APQP Process

Job description

The Ford Purchasing team adds critical value to the entire organization. You'll help us source the highest quality parts and services from around the globe while ensuring optimal cost and on-time delivery. You'll also contribute to establishing a robust supply chain so that we can continually produce the vehicles our customers want.

As a Supplier Technical Assistance (STA) Electronics Engineer! The responsibility of this role is to supports our Global suppliers with Manufacturing Technical expertise as they invest and grow their business to support ours.

In this position ...

This role involves implementing commodity-specific business plans to ensure suppliers exceed corporate launch, quality, capacity, warranty, and vehicle delivery metrics, while leading cross-functional decisions with Ford and supplier leadership to drive resolution of open issues, implementing actions to ensure zero vehicle losses from suppliers, and serving as the principal for on-site troubleshooting and corrective actions during emergency supplier situations, all while continuously growing expertise in electronics manufacturing.

What You'll Do

• Supplier Risk Assessment & Evaluation - Conduct sourcing risk assessments, onsite evaluation visits, and supplier risk assessments for new suppliers, commodities, and programs (GPDS, GCST), identifying and mitigating risk.
• Supplier Industrialization & Capacity - Industrialize new suppliers or technologies, and support the Capacity Purchase team in capacity studies and eCAR report reviews.
• PPAP Compliance - Review supplier incremental tooling work plans for compliance with Ford's Phased PPAP process requirements.
• Failure Mode Avoidance & Special Process Compliance - Drive failure mode avoidance through PFMEA, SCCAF, CP reviews, and Health Chart deployment, while ensuring compliance with special processes such as FEMR.
• Continuous Improvement & Quality Performance - Drive manufacturing excellence (Q1-MSA, Health Charts, supplier training) and quality performance (Q1, QR, TGW, R/1000, CPU) using methodologies like G8D, SPC, Gage R&R, and Lean Manufacturing, including readouts to upper management.
• Quality Issue Resolution & Compliance - Drive closure of supplier quality issues (Stop Ship/Build, BSAQ, Field Service Actions) and ensure compliance with organizational training and SIM process requirements.
• You'll have ...
• Bachelor of Science / Engineering or Academic equivalent. Candidates without bachelor's degree will be considered with relevant automotive work experience in the supplier quality field.
• 5 years minimum experience analyzing machine settings to (pick-and-place, solder printers, reflow ovens) and machine vision systems (SPI, AOI, AXI)
• Understanding and application of relevant electronic manufacturing standards (e.g., IPC-610, ISO 9000, ANSI S20.20, MIL, IATF 16949) and material regulations.
• Performing manufacturing feasibility assessments
• Ability to speak and write fluently in English
• Experience in process planning, implementation, and launch in Electronics Manufacturing Systems
• Experience in project management or program launch
• Demonstrated knowledge of Problem Solving and Quality System Tools (e.g., 8D, 3-Legged-5Whys, FMEA, Statistical Process Control (SPC), MSA)
• Ability to travel to suppliers' sites (located in the US, Mexico and Canada) as required to conduct audits (up to 70%), support issues containment and resolution, and drive prevent re-occurrence actions.

Even better, you may have...

• Advanced knowledge of the electronics manufacturing process with hands-on experience
• Six Sigma Black Belt Certification: Demonstrated ability to lead quality improvements initiatives, apply Six Sigma philosophies and principles (including the DMAIC Model)
• Conducted Statistical Analysis and mentored other engineers
• Experience mentoring internal teams of Supplier Quality Engineers
• Experience Industrializing NEW Automotive Electronics Manufacturing suppliers in North America (Greenfield Sites) leading to on-time PPAP approval.
• Experience in Ford's Phased PPAP and APQP Process and Deliverables
• Experience using AI in problem solving cases

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder... or all the above? No matter what you choose, we offer a work life that works for you, including:

• Immediate medical, dental, and prescription drug coverage
• Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up childcare and more
• Vehicle discount program for employees and family members, and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Years Day
• Paid time off and the option to purchase additional vacation time.

This position is a salary grade 7 and ranges from $84,480-141,360.

This position is a salary grade 8 and ranges from $96,720-162,120.

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer committed to a culturally diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.