Site Project Controls Lead

Freeport-McMoRan; United States; On-site; USD 98,000 - 138,000; Full time

Benefits offered by this job

On-site housing allowance

Medical, dental & vision insurance

Life & disability insurance

401(k) with match

Paid time off

Tuition assistance

Employee Assistance Program

Insurance discounts

Internal progression opportunities

Job summary

Freeport-McMoRan is seeking a seasoned Project Controls Lead for Morenci. You will oversee cost estimating, control, forecasting, progress measurement, and reporting across multiple plant projects on-site in Morenci, AZ.

Lead a team of engineers, schedulers, and cost professionals; maintain baselines; drive risk mitigation and change management; ensure SOP-compliant reporting and data integrity. Excellent communication and ERP experience are essential.

Qualifications

• Bachelor’s degree in business-related field with 8 years of project controls experience, or high school diploma with 12 years.
• Proficiency in Microsoft Office Word, Excel, Project and Outlook.
• Experience with ERP systems (SAP, P6) and other enterprise project performance software.

Responsibilities

• Lead and oversee all project controls across multiple plant projects.
• Develop and manage cost estimating, cost control, forecasting, progress reporting and planning.
• Provide leadership to Cost Leads/Engineers and Schedulers/Planners.
• Maintain monthly, quarterly and annual forecasts; analyze variances and risks.
• Ensure timely delivery of project controls reports per SOPs.
• Validate change orders and manage DOA processes; EPMS data.

Skills

Strong communication

Multitasking

Project controls experience

Education

Bachelor’s degree in business related field

High school diploma with 12 years experience

Tools

Microsoft Office

SAP

Primavera P6

ERP systems

Job description

At Freeport-McMoRan, we are committed to providing an employment package that recognizes excellence, encourages safe production and a culture supported by our core values. Here, you’ll find a collaborative environment where safety is a top priority, all opinions are valued, and people are empowered to grow in their career.

Where You Will Work

Located approximately 50 miles northeast of Safford, Arizona on U.S. Highway 191, Morenci operations (an open-pit copper mining complex) has been in continuous operation since 1939. The operation consists of two concentrators, crushed-ore leach pad and stacking system, a low-grade run-of-mine (ROM) leaching system; four SX plants; and three EW tank houses that produce copper cathode.

Morenci is a unique company town where our employees and their families can reconnect with nature through hiking, fishing, camping, hunting and numerous parks. The company offers several amenities, including company housing OR employees who are required to work on-site are eligible for a $750 monthly housing allowance, provided they meet program guidelines, a newly constructed daycare and community center, library, health-care facilities, state-of-the-art fitness centers, a movie theater and a skate park. Our dedicated Parks and Recreation Division plans activities for people of all ages, making sure there’s something for everyone to enjoy. Visit the Morenci town website to learn more.

What You Will Do

Responsible for leading and overseeing all project controls functions across multiple plant engineering projects at Freeport-McMoRan operating sites. Accountable for developing, implementing, and managing cost estimating, cost control, forecasting, progress measurement, planning and scheduling, and performance reporting processes that support successful project execution. Provides leadership and technical guidance to Cost

Leads/Engineers, Schedulers/Planners, and Quantity Surveyors, ensuring consistency, accuracy, and alignment with project objectives. Drives project performance through effective cost and schedule management, proactive risk identification and mitigation, and the implementation of standardized project controls practices across the site project portfolio.

• Lead the development, review, and maintenance of monthly, quarterly, and annual project forecasts, ensuring accuracy, timeliness, and alignment with current project status. Oversee forecast preparation, validate cost and schedule assumptions, analyze variances, provide variance explanations, and incorporate project risks, opportunities, and funding requirements into forecast updates.
• Ensure the accurate and timely delivery of weekly, monthly, and quarterly project controls reports in accordance with Standard Operating Procedures (SOPs). Provide reporting that supports informed decision-making, effective project management, and performance monitoring.
• Identify, evaluate, and communicate the impact of design changes, scope modifications, and schedule delays on project performance. Partner with the Contracts group to manage the Change Order/PCN Log and maintain the Change Management System for key projects.
• Maintain project schedule baselines and oversee the accuracy of weekly schedule updates in collaboration with project schedulers. Monitor schedule variances, develop recovery strategies, and partner with Quantity Surveyors to track and analyze actual progress against planned performance.
• Ensure compliance with company project controls standards and procedures in the development, review, and validation of project estimates, including the preparation and maintenance of supporting documentation.
• Oversee project progress measurement processes and ensure the accuracy of reported progress percentages in accordance with established rules of credit. Develop and implement progress measurement methodologies for assigned scopes of work.
• Review and validate Authorization for Expenditure (AFE) requests to ensure all required inputs, approvals, and supporting documentation are complete and accurate.
• Manage the site Delegation of Authority (DOA) process, including maintaining project information within EPMS for key projects. Verify budget availability for procurement activities and contract commitments while ensuring compliance with authorization requirements.
• Oversee the development, administration, and maintenance of Service Orders and Payment Applications (Pay Applications) to support effective project execution and financial management.
• Develop and maintain fit-for-purpose Work Breakdown Structure (WBS) codes that effectively organize project scope, support cost and schedule control, and enhance project performance tracking and reporting.
• Performs other duties as required

What You Bring To Freeport

• Bachelor’s degree in business related field and eight (8) years of project controls or equivalent work experience OR
• High school diploma or equivalent and twelve (12) years of project controls or equivalent work experience
• Proficiency in Microsoft Office Word, Excel, Project and Outlook
• Strong communication skills both verbal and written
• Ability to multi-task in a high paced project environment
• Experience with ERP system, SAP, P6, and Other Enterprise Project Performance Software
• Understanding of Accounting functions and systems
• Site specific training/MSHA required to work at site

What We Offer You

The estimated annual pay range for this role is currently $97,500-$138,000 .This range reflects base salary only and does not include bonus payments, benefits or retirement contributions. Actual base pay is determined by experience, qualifications, skills and other job-related factors. This role is eligible for additional discretionary and incentive payment considerations based on company and individual performance. More details will be shared during the hiring process.

• Employees who are required to work on-site are eligible for a $750 monthly housing allowance, provided they meet program guidelines
• Affordable medical, dental and vision benefits
• Company-paid life and disability insurance
• 401(k) plan with employer contribution/match
• Paid time off, paid sick time, holiday pay, parental leave
• Tuition assistance
• Employee Assistance Program
• Discounted insurance plans for pet, auto, home and vehicle
• Internal progression opportunities

What We Require

• Candidates may be required to pass a medical exam.
• Candidates must pass all required training and/or testing.
• Employees may be required to work a non-standard schedule, which may include shift work (other than day shift) at a 24/7, 365-day operation.
• Freeport-McMoRan promotes a drug/alcohol-free work environment using mandatory pre-employment drug testing and on-going drug and alcohol testing, as allowed by applicable laws.

Equal Opportunity Employer