Set-Up Tech (DMNC - Blow Mold, 3rd Shift)

DENSO; Battle Creek (MI); On-site; USD 30,000 - 39,000; Full time

Job summary

DENSO in Battle Creek, MI is seeking a DMNC Set Up Technician for the 3rd shift. This role requires setting up molds, changing tooling, and monitoring automated blow molding equipment to ensure quality and efficiency.

You will work with the maintenance team, apply SPC data for process control, and participate in TPM and kaizen efforts to continuously improve manufacturing operations. A high school diploma and technical training are required.

Qualifications

• High School diploma or equivalent with good mechanical aptitude.
• Strong interpersonal and communication abilities.
• Knowledgeable about SPC and production processes; safety training completed.

Responsibilities

• Set up, change molds, monitor machines and adjust equipment.
• Ensure materials meet quality requirements.
• Monitor machine functions and coordinate with Maintenance as needed.
• Use SPC charts to monitor processes and ensure quality.
• Ensure compliance with IATF-16949 requirements.
• Troubleshoot process problems and implement improvements.
• Assist testing of new products and set process parameters.
• Perform TPM and basic machine repairs as needed.
• Fabricate improvements using maintenance equipment.
• Seek opportunities for kaizen and process optimization.
• Perform changeovers and ensure setup per manuals.
• Support the department and improve 5S conditions.

Skills

Interpersonal skills

Communication

SPC knowledge

Machine troubleshooting

Lock-Out Tag-Out training

Forklift operation

Education

High School diploma or equivalent

Vocational/technical training

Tools

Lock-Out Tag-Out procedures

Job description

Job Description

DMNC Set Up Technician - Blow Molding, 3rd Shift

Core Hours: 11:00pm - 7:00am

• A RESUME IS REQUIRED IN ORDER TO BE CONSIDERED FOR THIS POSITION

Responsibilities:

• Sets up, changes molds, monitors, and makes adjustments to machines and accessory equipment.
• Ensures that all materials meet quality requirements.
• Monitors machine functions to ensure proper operation. Makes adjustments and involves the Maintenance Department, when necessary.
• Uses SPC charts and related documentation to monitor processes.
• Ensures compliance with all IATF-16949 requirements.
• Troubleshoots process problems.
• Assists with the testing of new products and sets new process parameters.
• Performs TPM and machine repairs, as necessary.
• Uses maintenance equipment to fabricate and make improvements.
• Continuously looks for opportunities for process improvements/kaizens.
• Performs changeovers and ensures the machine is set to the set-up manual.
• Supports the department as necessary and works to improve 5S conditions.
• May be required to perform additional duties as assigned.

Quality/ Environmental Roles and Responsibilities:

• Follows all procedures and work instructions and make recommendations to improve the process.
• Notifies Leader immediately upon detecting any non-conformances.
• Records all non-conformances to ensure corrective action and preventative measures are taken and assist in the problem solving process.
• Communicates and practices DENSO’s Quality and Environmental Management Systems. Takes an active role in achieving and maintaining IATF-16949 and ISO-14001.

Knowledge, Skills and Education Required:

• High School diploma or equivalent and a good mechanical aptitude as demonstrated the completion of vocational training.
• Strong interpersonal skills and the ability to communicate and work effectively with others.
• Knowledgeable on SPC and production processes.
• Successful completion of technical training, including Lock-Out Tag-Out.
• Machine troubleshooting skills.
• Forklift experience may be required.

Working Conditions:

Plant environment, working with automated machinery. Safety glasses and steel-toed shoes are required. Position requires standing, walking and may be required to move, lift or carry objects weighing up to 35 lbs.