Senior Validation & Simulation Integration Engineer

Cummins Inc; Columbus, Northern (IN, KY); Hybrid; USD 90,000 - 150,000; Full time

Job summary

Cummins Inc. in Columbus, IN seeks a Senior Val‑Sim Engineer to lead verification/validation activities for Cummins products.

You will coordinate VM/FLAG projects, resolve discrepancies, and define integration plans across system boundaries to ensure product reliability and performance. Responsibilities include advancing simulation-based verification, improving methods and tools, and driving cost-efficient, high-quality development.

Qualifications

• Bachelor’s degree in engineering or related STEM field.
• Post-graduate degree may be required for select roles.
• Experience with verification, validation, and test planning.
• Strong collaboration across cross-functional teams.

Responsibilities

• Lead VM and FLAG project work and resolve discrepancies.
• Identify capability gaps and improve methods, standards, and tools.
• Integrate improvement efforts into global product development programs.
• Increase development efficiency and reduce costs.
• Develop AI capabilities and apply to simulation and testing.

Skills

Verification & Validation

Product testing

Statistical methods

Collaborate

Education

Bachelor's degree in Engineering

Master's degree preferred

Tools

Integrity

Power BI

Windchill RV&S

Job description

Job Summary

We are looking for a talented Senior Val‑Sim Engineer to join our Cummins Inc. team in Columbus, IN .

In this role, you will make an impact in the following ways:

• Entry level/early career professional, product focused position verify and validate the functionality of Cummins’ products across a wide range of customer requirements, across a variety of applications, in various environments.
• Plan, track, and evaluate results from a wide range of analyses and functional tests to assess product risk and performance. These results are expected to drive quality decisions and proactively resolve product issues before the product reaches the customer.
• Obtain input and negotiate with Design Verification Plan and Report (DVP&R) stakeholders to define technical requirements and deliver an optimized component-based analytical and experimental verification plan to the program or project team.
• Make decisions in the areas of verification and validation that impact product performance, reliability, and durability. Investigates and addresses potential component concerns or issues, understands causal mechanisms, recommends appropriate action, owns problem resolution and documents results with guidance from more experienced team members.
• Apply and support the improvement of processes such as technical requirements, iDFMEA, Engineering Standard Work (ESW), DVP&R, test planning, and problem solving and tools such as Integrity, Microsoft Power BI, and McParts required to support the processes and enable high-quality decision making.
• Own problem resolution for moderately complex components, products, systems, subsystems or services with technical complexity and ambiguity increasing as experience is gained in the role.
• Provide independent execution of established work processes and systems, while still developing technology or product knowledge; engages with the improvement of systems and processes.
• Involve minimal direct management of people but could involve the coordination and direction of work amongst technicians and/or temporary student employees. Contribute effectively toward team goals, exhibits influence within a work group and continues to develop proficiency in the competency areas critical to success in the role.

To be successful in this role, you will need the following:

• Product Test Integration and Optimization - Develops a physics-based understanding of customer duty cycles via damage modeling, using real world collected data representative of the full range of customer usage; compares analytical and experimental results and resolves differences to maintain calibrated analytical models; generates experimental testing plans that deliver optimal analysis and test coverage.
• Product Failure Mode Avoidance - Mitigates potential product failure modes, by identifying interfaces, functions, functional requirements, interactions, control factors, noise factors, and prioritized potential failure modes and potential failure causes for the system of interest to effectively and efficiently improve the reliability of Cummins’ products.
• Product Interface Management and Integration - Identifies and analyzes the interfaces and interactions across system boundaries by specifying the requirements and limits to ensure that the product meets requirements; controls the interactions across the system element boundaries by making sure that they remain within specified limits; integrates system elements by creating an integration plan, including identification of method and timing for each activity to make it easier to find, isolate, diagnose, and correct.
• Product Problem Solving - Solves product problems using a process that protects the customer; determines the assignable cause; implements robust, data-based solutions; and identifies the systemic root causes and recommended actions to prevent problem reoccurrence.
• Product Verification and Validation Management - Develops product systems validation plans from a variety of inputs to identify failure modes, while managing product risk and relative priority; negotiates product requirements against capability to guide project scope; evaluates analytical, simulation and physical test results to verify product capability and validate requirements; assesses legacy versus proposed system solution capabilities and produces recommendations with technical documentation to support product decisions.
• System Requirements Engineering - Uses appropriate methods and tools to translate stakeholder needs into verifiable requirements to which designs are developed; establishes acceptance criteria for the system of interest through analysis, allocation and negotiation; tracks the status of requirements throughout the system lifecycle; assesses the impact of changes to system requirements on project scope, schedule, and resources; creates and maintains information linkages to related artifacts.
• Technical Function Processes and Tools - Execute, improve, train, coach and/or manage the Technical processes and tools including standards and best practices that enables knowledge to be re-used and functional deliverables to be met in a quality and productive manner.
• Collaborate - Building partnerships and working collaboratively with others to meet shared objectives.
• Communicate effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.
• Decision quality - Making good and timely decisions that keep the organization moving forward.
• Drives results - Consistently achieving results, even under tough circumstances.
• Self-development - Actively seeking new ways to grow and be challenged using both formal and informal development channels.
• Values differences - Recognizing the value that different perspectives and cultures bring to an organization.
• Applies Principles of Statistical Methods - Analyze technical data using descriptive statistics, probability distributions, graphical analysis, and statistical inference (population and sample, confidence intervals, and hypothesis testing); models relationships between response and independent variables using analysis of variance, regression, and design of experiments to make rigorous, data-based decisions.
• Systems Thinking - Define the system of interest by drawing the boundaries, identifying its context within its environment, its interfaces, and that it has a lifecycle to aid in planning the problem statement, scope and deliverables ; analyzes linkages and interactions between elements that comprise the system of interest by using appropriate methods, models and integration of outcomes to understand the system, predict its behavior and devise modifications to it in order to produce the desired effects.
• Technical Documentation - Document information based on knowledge gained as part of technical function activities; communicates to stakeholders with the goal of enabling improved technical productivity and effective knowledge transfer to others who were not originally part of the initial learning.
• Product Development Execution, Monitoring and Control - Plan, schedule, coordinate and execute the activities involved in developing a product to a respectively aligned hierarchy of requirements and technical profiles; monitors and communicates across functional boundaries to meet project resource and quality expectations; ensures product capability meets or exceeds expectations and takes mitigating actions when project risks are higher than expected; understands the full product life cycle process and stakeholders.

Education, Licenses, Certifications

• College, university, or equivalent Bachelor's degree in Engineering or appropriate STEM field is required.
• Post-graduate (Master's) degree relevant to this discipline area may be required for select roles.
• This position may require licensing for compliance with export controls or sanctions regulations.

Experience

• Entry level/Early career professional. Preferred candidates would have relevant experience working in either a temporary student employment environment (intern, co‑op, or other extracurricular team activities) or as an early career professional in a relevant technical discipline area.
• Knowledge of MS Office tools is also preferred.
• This role is responsible for leading cross‑functional project work as a part of the CES (Cummins Emissions Solutions) SBPD (Simulation Based Product Development) Virtual Engineering and Development Efficiency team.
• This team builds capability, mature methods, and creates virtual evidence to address aftertreatment product requirements, risks, and failure modes.

Responsibilities

• Lead VM (Verification Method) and FLAG (Feedback Loop Assessment Group) project work
• Identify and resolve simulation and test discrepancies following the FLAG 7-step process
• Identify simulation and test capability gaps and improve methods, standards, and tools to improve failure mode coverage
• Integrate improvement efforts from VM projects into global product development programs to plan simulation and test well together
• Increase product development efficiency and reduce costs
• Develop AI capabilities and implement them into the simulation and test integration process
• Lead AT (Aftertreatment) System Model project work
• Develop model requirements in Windchill RV&S
• Prior experience in a Product Validation or Simulation Analyst role preferred.
• Project Management experience preferred.

Compensation

Please note that the salary range provided is a good faith estimate on the applicable range. The final salary offer will be determined after considering relevant factors, including a candidate’s qualifications and experience, where appropriate.

Job Engineering

Organization Cummins Inc.

Role Category On‑site with Flexibility

Job Type Exempt - Experienced

ReqID 2438474

Relocation Package No

100% On‑Site No

Cummins and E-Verify

At Cummins, we are an equal opportunity and affirmative action employer dedicated to diversity in the workplace. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, gender, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity and/or expression, or other status protected by law. Cummins validates the right to work using E-Verify and will provide the Social Security Administration (SSA) and, if necessary, the Department of Homeland Security (DHS), with information from each new employee’s Form I-9 to confirm work authorization. Visit http://EEOC.gov to know your rights on workplace discrimination.