Senior Thermal Fluids Engineer - Spacecraft Cooling

United States Digital Space LLC

Bastrop (TX)

On-site

USD 120,000 - 180,000

Full time

14 days+

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Job summary

United States Digital Space LLC in Bastrop, Texas, is seeking a Senior Thermal Engineer to own fluids analysis and conjugate heat-transfer for STARMIND satellite cooling. The role focuses on cold plates, heat exchangers, radiators, and the 0-D/1-D thermal-fluid network to balance flow and ΔT.

We seek 5+ years in fluids/CFD/thermal analysis, with hardware-test experience and strong modeling skills. The position offers challenging, mission-critical work with potential travel and extended hours as

Qualifications

  • Bachelor’s degree in mechanical, aerospace, or a related engineering discipline.
  • 5+ years of professional experience in fluids, CFD, or thermal analysis.
  • Preferred: Master’s degree in mechanical, aerospace, or a related engineering discipline.
  • Hands-on hardware testing inclusive of instrumentation selection and model correlation.

Responsibilities

  • Own conjugate heat-transfer (CHT) and thermal-fluid analysis of high-performance cold plates, heat exchangers, and radiator channels for STARMIND satellites.
  • Own the system 0-D/1-D thermal-fluid network that sizes and balances the cooling loop: flow split, ΔP budget, loop ΔT, pump operating point.
  • Drive cooling-loop architecture trades with hardware and vehicle-level thermal teammates.
  • Co-evolve geometry, materials and processes with hardware owners to find mass producible, efficient thermal solutions.
  • Predict component and system performance under wide range of flow and thermal conditions.
  • Own pre-test prediction, test design, and model-test correlation for fluid component and integrated thermal tests.
  • Automate analysis workflows for re-running trades as designs and boundary conditions change.

Skills

CFD analysis
Thermal analysis
Conjugate heat transfer
Python scripting
Heat exchanger design

Education

Bachelor's degree
Master's degree

Tools

STAR-CCM+
ANSYS Fluent/CFX
Siemens NX
Icepak
Flotherm

Job description

United States Digital Space LLC in Bastrop, Texas, is seeking a Senior Thermal Engineer to own fluids analysis and conjugate heat-transfer for STARMIND satellite cooling. The role focuses on cold plates, heat exchangers, radiators, and the 0-D/1-D thermal-fluid network to balance flow and ΔT.

We seek 5+ years in fluids/CFD/thermal analysis, with hardware-test experience and strong modeling skills. The position offers challenging, mission-critical work with potential travel and extended hours as

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