Senior Thermal Control System (TCS) Design Engineer

K2 Space Corporation; Los Angeles (CA); On-site; USD 140,000 - 250,000; Full time

Benefits offered by this job

Paid time off

Medical/dental/vision coverage

Life insurance

Parental leave

Job summary

K2 Space Corporation in Los Angeles is seeking a Thermal Systems Engineer to own the success of developing, implementing and testing both R&D and production thermal control systems on spacecraft. You will spearhead design and verification of active and passive thermal control including pump loops, heat pipes, and ground support equipment, partnering with design engineers for manufacturability.

You will lead testing campaigns, develop control architectures, set up advanced test stands, and

Qualifications

• 5+ years of experience with thermal test experience in a high-rate manufacturing environment.
• 2+ years of experience with sizing and testing fluid systems including pumps, valves, accumulators, heat exchanger, cold plates etc.
• Demonstrated experience with data acquisition for thermal and power related applications.
• Experience with test plan development and execution.
• Strong experience with thermal and TVAC testing including setup, instrumentation, and troubleshooting.
• Demonstrated knowledge of NX or AutoCAD is preferred to design test fixtures.

Responsibilities

• Work with lead engineers to design active and passive thermal control systems using basic heat transfer and mechanical equations to size lines, pumps, accumulators, cold plates etc.
• Planning and development of thermal cycle and thermal‑vacuum testing campaigns
• Design and development of heater and cooling systems including control architecture
• Setup, commission, and maintain state‑of‑the‑art test stands and instrumentation
• Develop data acquisition systems for active and passive thermal control systems
• Perform tests on novel pump fluid loop including feed systems, power electronics, and hardware‑in‑the‑loop
• Develop testing and control scripts to conduct safe and reliable test campaigns of pump fluid loop and individual components
• Create formal documentation for development and production: test procedures, test reports, and standard operating procedures
• Troubleshoot electrical and mechanical test setups and hardware
• Document, compile, analyze, and present test data

Skills

Thermal testing

Data acquisition

Test planning

TVAC testing

Pumps testing

Avionics testing

Tools

NX

AutoCAD

Job description

K2 is building the largest and highest-power satellites ever flown, unlocking performance levels previously out of reach across every orbit. Backed by $450M from leading investors including Altimeter Capital, Redpoint Ventures, T. Rowe Price, Lightspeed Venture Partners, Alpine Space Ventures, and others – with an additional $500M in signed contracts across commercial and US government customers – we’re mass‑producing the highest‑power satellite platforms ever built for missions from LEO to deep space. The rise of heavy‑lift launch vehicles is shifting the industry from an era of mass constraint to one of mass abundance, and we believe this new era demands a fundamentally different class of spacecraft. Engineered to survive the harshest radiation environments and to fully capitalize on today’s and tomorrow’s massive rockets, K2 satellites deliver unmatched capability at constellation scale and across multiple orbits. With multiple launches planned through 2026 and 2027, we’re Building Bigger to develop the solar system and become a Kardashev Type II (K2) civilization.

The Role

You will own the success of developing, implementing and testing both R&D and production thermal control systems on the spacecraft. You will be responsible for spearheading the design and verification efforts of active and passive thermal control systems including, but not limited to, pump fluid loops, heat pipes and all of the required ground supporting equipment (test fixtures, diagnostic equipment, instrumentation, software tools etc.). Your work will require familiarity with pressurized systems (valves, pumps, accumulators, heat exchangers), thermo‑mechanical instrumentation (temperature sensors, pressure sensors, flow meters etc.), integrated electronics systems, and secondary satellite structures. You will partner with design engineers early on in the process to ensure manufacturability while building the first prototype, design the build flow, and finalize the process for transition to production.

Responsibilities

• Work with lead engineers to design active and passive thermal control systems using basic heat transfer and mechanical equations to size lines, pumps, accumulators, cold plates etc.
• Planning and development of thermal cycle and thermal‑vacuum testing campaigns
• Design and development of heater and cooling systems including control architecture
• Setup, commission, and maintain state‑of‑the‑art test stands and instrumentation
• Develop data acquisition systems for active and passive thermal control systems
• Perform tests on novel pump fluid loop including feed systems, power electronics, and hardware‑in‑the‑loop
• Develop testing and control scripts to conduct safe and reliable test campaigns of pump fluid loop and individual components
• Create formal documentation for development and production: test procedures, test reports, and standard operating procedures
• Troubleshoot electrical and mechanical test setups and hardware
• Document, compile, analyze, and present test data

Qualifications

• 5+ years of experience with thermal test experience in a high‑rate manufacturing environment
• 2+ years of experience with sizing and testing fluid systems including pumps, valves, accumulators, heat exchanger, cold plates etc.
• Demonstrated experience with data acquisition for thermal and power related applications
• Experience with test plan development and execution
• Strong experience with thermal and TVAC testing including setup, instrumentation, and troubleshooting
• Demonstrated knowledge of NX or AutoCAD is preferred to design test fixtures

Nice to Have

• Experience with basic and statistical data analysis
• Experience with Thermal Desktop for thermal analysis
• Experience with signal conditioning to define optimal acquisition rate and understand when signal‑to‑noise ratio is not acceptable
• Experience with pumps testing
• Experience with avionics testing
• Experience with testing refrigeration systems

Compensation And Benefits

• Base salary range for this role is $140,000 - $250,000 + equity in the company
• Salary will be based on several factors including, but not limited to: knowledge and skills, education, and experience level
• Comprehensive benefits package including paid time off, medical/dental/vision/ coverage, life insurance, paid parental leave, and many other perks

If you need a reasonable accommodation as part of your application for employment or interviews with us, please let us know.

Export Compliance

As defined in the ITAR, “U.S. Persons” include U.S. citizens, lawful permanent residents (i.e., Green Card holders), and certain protected individuals (e.g., refugees/asylees, American Samoans). Please consult with a knowledgeable advisor if you are unsure whether you are a “U.S. Person.” The person hired for this role will have access to information and items controlled by U.S. export control regulations, including the export control regulations outlined in the International Traffic in Arms Regulation (ITAR). The person hired for this role must therefore either be a “U.S. person” as defined by 22 C.F.R.

• 120.15 or otherwise eligible for a federally issued export control license.

Equal Opportunity

K2 Space is an Equal Opportunity Employer; employment with K2 Space is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.